B29C48/2886

Discontinuous-fiber composites and methods of making the same

The invention relates to compositions comprising composite materials comprised of discontinuous fibers and one or more polymers and/or oligomers. The invention relates to methods of making the same. The composite materials can be in the form of compositions, composite sheets, laminates, pellets, and/or shaped composite products.

Method and device for cutting off an extrudate

A process unit and methods are disclosed. One process unit including a pultrusion unit having a pultrusion channel, with the pultrusion channel being limited by at least one shaping wall. The process unit further includes an extrusion unit having an extrusion channel and an opening for removing the extrudate out of the extrusion channel, a cutting unit having a moving cutting element for cutting off the extrudate with the moving cutting element, and a conveying device for conveying a raw extrudate from the pultrusion unit into the extrusion unit. The cutting unit comprises a component that can be caused to move in a rotational manner and the component is mechanically coupled to the cutting element by a mechanical coupling device, such that the rotational movement of the component determines the movement of the cutting element.

Method and apparatus for producing fibre-reinforced plastic mouldings

A method and a device for producing fibre-reinforced plastic mouldings, using coated fibre strands. For the coating of the fibre strands, an air flow of ionised air is produced and guided through a Venturi nozzle. Powder from a storage container is taken by means of a screw conveyor and supplied to the Venturi nozzle, a flow of a powder-air mixture being present or forming behind the Venturi nozzle in the direction of flow. This stream is introduced into a chamber and fibre strands that are earthed or ionised unlike the powder are passed through the chamber and through the powder-air mixture flowing through the chamber, powder particles being deposited on the fibre strands. The fibre strands guided out of the chamber therefore have a coating, and the fibre strands coated in this way are supplied to a plasticising device of an injection moulding machine or an extrusion machine.

Process for foaming polyolefin compositions using an azodicarbonamide/citrate mixture as a nucleating agent

A process of foaming a polyolefin, e.g., polyethylene, composition using as a nucleator a combination of (A) azodicarbonamide, and (B) a mixture of (1) a first component consisting of at least one of citric acid and an alkali metal citrate, and (2) a second component consisting of at least one of an alkali metal citrate, a di-alkali metal hydrogen citrate, an alkali metal dihydrogen citrate and an alkali metal bicarbonate, with the proviso that the mixture is not solely composed of alkali metal citrate.

Apparatus and method for printing large thermoplastic parts during additive manufacturing

Embodiments of the present disclosure are drawn to additive manufacturing apparatus and methods. An exemplary additive manufacturing system may include an extruder, the extruder having an opening dimensioned to receive a material. The apparatus may also include an extruder output in fluid communication with the extruder, wherein the extruder output extends away from the extruder along a longitudinal axis. One or more heaters positioned along at least a portion of the extruder output may also be included, and, as the material passes through the extruder output, the one or more heaters may at least partially melt the material. The system may also include a gear pump in fluid communication with the extruder output for receiving the at least partially melted material, and a nozzle in fluid communication with the gear pump for depositing the at least partially melted material.

SELECTIVE ATTACHMENT OF A YARN STRUCTURE
20210354367 · 2021-11-18 · ·

A method and system are disclosed. A method of printing onto a base having an upper surface spaced from a lower surface by a base thickness includes dispensing a yarn from a nozzle of a printing system and selectively attaching the yarn to a first attachment region. The step of dispensing the yarn includes dispensing a heat-moldable material and a melt-resistant material. The step of selectively attaching the yarn to the first attachment region includes moving the nozzle into the first attachment region. The step of moving the nozzle into the first attachment region reduces the base thickness by a prodding distance. The heat-moldable material bonds to the first attachment region.

EXTRUSION OR MOLD PROCESS AND ASSEMBLY FOR FORMING A SINGLE OR MULTI-LAYER MATERIAL HAVING A POLYMERIZED LAYER
20220009141 · 2022-01-13 ·

An assembly for forming a structural, insulating or decorative article as any of a roll, sheet, board or panel and including a width extending die and extruding nozzle for issuing a flowable polymeric material having either of a solid or ribbed cross sectional profile and including any of a polyurethane, a polypropylene or any other polymeric material. At least a pair of opposing and rotating pinch rollers are arranged for receiving therebetween the flowable material. A material roll simultaneously feeds a material layer between the rollers and against the flowable polymer material at a given pressure to cause the polymeric material to fuse and embed within the material layer. The material separate material layer can further include any structural panel, multi-panel or pallet style construction, such including both solid and interiorly hollowed/corrugated constructions.

APPARATUS, SYSTEM AND METHOD FOR AN ADDITIVE MANUFACTURING PRINT HEAD
20220001610 · 2022-01-06 · ·

The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising two halves, wherein each of the hob halves comprises teeth that are offset with respect to the teeth of the opposing hob half; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; and an interface to a hot end capable of outputting the print material filament after at least partial liquification to perform the additive manufacturing.

Liquid Crystalline Polymer Composition
20220025153 · 2022-01-27 ·

A compact camera module that contains a generally planar base on which is mounted a lens barrel is provided. The base, barrel, or both are molded from a polymer composition that includes a thermotropic liquid crystalline polymer and a plurality of mineral fibers (also known as “whisker”). The mineral fibers have a median width of from about 1 to about 35 micrometers and constitute from about 5 wt. % to about 60 wt. % of the polymer composition.

Pressurizing pre-impregnating die head special for fiber reinforced plastic sheet machine

A pressurizing pre-impregnating die head for a fiber reinforced plastic sheet machine is provided. The die head includes a body; at least one group of fiber channels arranged in a longitudinal hole-through manner in a middle of the body, and a fiber yarn conveyed in the fiber channel. The body includes a feeding port and discharging ports, which communicate with each other. The discharging ports are located in outer sides of the fiber channel. Thermoplastic base materials in a molten state are paved on two sides of the fiber yarn. The thermoplastic base materials may be paved on surfaces of the two sides of the fiber yarn when being extruded.