A contact drum freezer system includes a contact drum freezer, an endless product wrap belt and a cross feed conveyor. The contact drum freezer is mounted to revolve about an axis generally parallel to a main lane of transit. The endless product wrap belt has an intake shelf, an inner product-compressing run encircling most of the drum and an outer return run looping back to the intake shelf. The cross feed conveyor is situated in the main lane of transit and has a return run a and product-carrying run for transferring product laterally out of the main lane of transit and onto the intake shelf of the product wrap belt.

An apparatus for thawing or cooling food products includes a tank adapted to be at least partly filled with a liquid. A spiral shaped blade extends between a first end and a second end of the tank, where the spiral shaped blade is mounted to a rotation axis which operates rotational movement of the spiral shaped bladed and thus the conveying of the food products from the first end towards the second end. A temperature controlling system is provided and adapted to control the temperature of the liquid by arranging multiple heat supplying units along the tank for injecting heating or cooling agents into the liquid so as to provide a substantial temperature distribution into the thawing liquid during the thawing or cooling of the food products.

A chiller bath includes a tank for holding a volume of chiller water; a dosing system for dosing a first solution and a second solution into the chiller water, arranged to create a plurality of zones within the volume of water, wherein each zone has a higher concentration of either the first or the second solution than surrounding portions of the volume of water; and a meat or poultry immersion arrangement for immersing and moving carcasses in the chiller water. A method for reducing bacterial load on meat or poultry includes generating a plurality of zones within a chiller bath containing water by dosing a source of alkalinity and antimicrobial into the water, wherein the plurality of zones comprises at least one alkaline zone with a pH above 8.5, and at least one antimicrobial zone with pH below 8.5; and submersing meat or poultry in the bath. The zones can also be generated using spray nozzles in a meat or poultry operation.

In a hollow cylindrical housing which stores a coolant, a feeding device having a rotating shaft and spiral screw vanes fixedly installed on the periphery of the rotating shaft is provided. At least one first diffusion nozzle is provided in each pitch of the screw vanes on the inner wall of the housing. A pair of second diffusion nozzles are provided for every pitch of the screw vanes on the outer periphery of the rotating shaft respectively at different positions in the axial direction of the rotating shaft and at mutually opposite positions in the circumferential direction of the rotating shaft. The first diffusion nozzles are supplied with wash water through a high-temperature water piping provided on the upper outside of the housing, while the second diffusion nozzles are supplied with wash water through a channel formed in the interior of the rotating shaft.

Poultry carcasses are chilled rapidly when exposed to a flow of gaseous air at a temperature in the range from about 50 C. to about 120 C. for a period of time in the range from about 1 s to about 60 s. The flow is directed over and into the body cavity of the carcasses. The carcasses are orientated in the flow such that the sternum of each carcass faces downstream. One advantage of the process is that the number of viable microorganisms present on the carcasses is reduced significantly while avoiding freeze-damage to the carcasses.

A food processing system is disclosed including a cooker including a first conveyor wherein food is cooked, a first chiller including a second conveyor wherein the food is chilled, a second chiller including a third conveyor wherein food is chilled, and a variable speed controller that controls the third conveyor to run at a different speed from the first conveyor. The first conveyor and the second conveyor preferably run at a same speed. The first chiller and the second chiller may be in fluid communication. In other aspects, the system further includes holes that allow the fluid to pass between the first chiller and the second chiller and flaps over the holes. The variable speed controller preferably ensures that the food exits the system with a pre-determined level of chilling, water weight, or both. Also, associated methods are disclosed.

A freezer having an inlet, an inlet portion having at least one inlet blower, an outlet, an outlet portion having at least one outlet blower, and a conveyor configured to transport products from the inlet to the outlet of the freezer; the inlet blower and the outlet blower configured to circulate gas or a gas and cryogen mixture to impinge onto products transported on the conveyor, wherein at least one of the at least one inlet blower and the at least one outlet blower is configured to be controlled independently of the other to provide no less than a neutral pressure condition at the inlet and outlet portions. A method for controlling gas flow within and minimizing air infiltration into such a freezer by controlling a speed of the inlet blower and the outlet blower independently to provide no less than a neutral pressure condition at the inlet and outlet portions.

A poultry chiller includes a tank and an auger rotatably held in the tank. The auger includes a first auger section and a second auger section. The first auger section includes a first auger shaft and a first auger flight. The first auger flight includes a first helical portion on the first auger shaft and a first flight extension that extends away from the first helical portion. The second auger section includes a second auger shaft coupled to the first auger shaft and a second auger flight. The second auger flight includes a second helical portion on the second auger shaft and a second flight extension that extends away from the second helical portion. The chiller includes a hanger bearing assembly between the first and second auger sections and extending to an upper portion of the tank.

A poultry chiller includes a tank and an auger rotatably held in the tank. The auger includes a first auger section and a second auger section. The first auger section includes a first auger shaft and a first auger flight. The first auger flight includes a first helical portion on the first auger shaft and a first flight extension that extends away from the first helical portion. The second auger section includes a second auger shaft coupled to the first auger shaft and a second auger flight. The second auger flight includes a second helical portion on the second auger shaft and a second flight extension that extends away from the second helical portion. The chiller includes a hanger bearing assembly between the first and second auger sections and extending to an upper portion of the tank.

An apparatus for chilling plucked poultry carcasses before evisceration. A reservoir, which can be formed in a housing, retains a chilling liquid. A first plenum is disposed above the reservoir and a second plenum is disposed above the reservoir. The plenums receive at least some of the chilling liquid from the reservoir. The second plenum is spaced from the first plenum and defines a gap between the first and second plenum through which the conveyor passes. A chilling liquid pump pumps liquid from the reservoir to one or both plenums, whereby the chilling liquid overflows out of the first and second plenums, cascades downwardly onto at least some of the plurality of carcasses and flows into the reservoir.