A method for operating the 3D printing tool includes positioning a first material distribution barrel within a first barrel orifice, where a first barrel tip is disposed at a first end of the first material distribution barrel. The method further includes positioning a second material distribution barrel within a second barrel orifice, where a second barrel tip is disposed at a first end of the second material distribution barrel. The method further includes dispensing building material from the first material distribution barrel when the first material distribution barrel is substantially vertically oriented and a second material distribution barrel is oriented at an angle from the vertical.

Certain examples relate to a build material management system to transport build material from a collection to source to one of a plurality of storage tanks. The storage tank is determined by a controller that compares color of the build material measured by a color sensor with predetermined values. The controller routes the build material to the storage tank.

Certain examples relate to a build material management system to transport build material from a collection to source to one of a plurality of storage tanks. The storage tank is determined by a controller that compares color of the build material measured by a color sensor with predetermined values. The controller routes the build material to the storage tank.

Herein disclosed is a method of making a fuel cell including forming an anode, a cathode, and an electrolyte using an additive manufacturing machine. The electrolyte is between the anode and the cathode. Preferably, electrical current flow is perpendicular to the electrolyte in the lateral direction when the fuel cell is in use. Preferably, the method comprises making an interconnect, a barrier layer, and a catalyst layer using the additive manufacturing machine.

A material management apparatus for an additive manufacturing system comprises a build material supply system to supply build material to a building area for building an object by additive manufacturing. The build material supply system includes a first build material supply unit to supply build material from a first side of a building area and a second build material supply unit to supply build material from a second side of the building area, the second side opposing the first side. The material management apparatus also includes a controller to control the build material supply system to vary an amount of build material to be supplied via the first build material supply unit based on a detected difference between a first amount of material available for supply via the first build material supply unit and a second amount of material available for supply via the second build material supply unit.

A material management apparatus for an additive manufacturing system comprises a build material supply system to supply build material to a building area for building an object by additive manufacturing. The build material supply system includes a first build material supply unit to supply build material from a first side of a building area and a second build material supply unit to supply build material from a second side of the building area, the second side opposing the first side. The material management apparatus also includes a controller to control the build material supply system to vary an amount of build material to be supplied via the first build material supply unit based on a detected difference between a first amount of material available for supply via the first build material supply unit and a second amount of material available for supply via the second build material supply unit.

Provided herein are devices and systems for depositing a material or manufacturing a product, such as a pharmaceutical dosage form, by additive manufacturing. Further provided are methods of using the devices and systems, as well as methods of manufacturing a product, such as a pharmaceutical dosage form, by additive manufacturing. In certain embodiments, the device includes a material supply system configured to melt an pressurized a material, a pressure sensor configured to detect a pressure of the material within the device, and a control switch comprising a sealing needle operable in an open position and closed position. The sealing needle extends through a feed channel containing the material and includes a taper end, wherein the tapered end of the sealing needle engages a tapered inner surface of a nozzle to inhibit flow of the material through the nozzle when the sealing needle is in the closed position.

Provided herein are devices and systems for depositing a material or manufacturing a product, such as a pharmaceutical dosage form, by additive manufacturing. Further provided are methods of using the devices and systems, as well as methods of manufacturing a product, such as a pharmaceutical dosage form, by additive manufacturing. In certain embodiments, the device includes a material supply system configured to melt an pressurized a material, a pressure sensor configured to detect a pressure of the material within the device, and a control switch comprising a sealing needle operable in an open position and closed position. The sealing needle extends through a feed channel containing the material and includes a taper end, wherein the tapered end of the sealing needle engages a tapered inner surface of a nozzle to inhibit flow of the material through the nozzle when the sealing needle is in the closed position.

A method of additive manufacturing including generating a stress model driven slice file for a structure and additively manufacturing a variable density foam core with respect to the stress model driven slice file such that a density of the variable density foam core is varied relative to a modeled stress in the structure manufactured with the variable density foam core. An additively manufactured structure includes a composite skin bonded to the variable density foam core.

In an embodiment a 3D printer for additive manufacturing of a multilayer component includes a work surface, at least two movable dispensers configured to coat the work surface with one of at least two different raw materials in each case, wherein at least a part of the respective raw material is addable to the component as a layer in a manufacturing step, and at least two movable recovering devices configured to selectively recover the respective raw material which is not consumed when a layer is added to the component and return the recovered raw material to a respective associated dispenser.