A welded joint between at least one metal material element and at least one thermoplastic material element is obtained by pressing the elements against each other while applying heat. Contact surfaces of the metal material, which are in contact with the thermoplastic material, are provided with uneven surface portions having a distribution of asperities. With heat applied, the thermoplastic material fills spaces between these asperities and maintains this configuration after subsequent cooling, thereby improving strength of the joint. The uneven surface portions are obtained in a preliminary forming step of the metal material in a press mold, which is configured with a forming surface for generating the uneven surface portions by mechanical deformation and/or with a device for guiding a laser or electron beam. By this technique, hybrid components are obtained made of one or more elements of metal material between which a shaped component of thermoplastic material is interposed.

It is provided an electronic control device including a resin molded body, a metal body, and an electronic component, wherein the resin molded body and a main surface of the metal body are bonded, and at least a part of a side surface continuous to the main surface of the metal body is in contact with a side contact portion provided in the resin molded body.

A laser welding method and system for joining portions of first and second workpieces of thermoplastic material that is partially permeable to a laser beam but absorbs radiation from the laser beam. The first and second workpieces, which are made of material that absorbs radiation from a laser beam, are clamped together. A mask is placed on a first surface of the first workpiece, the first surface being opposite the surface engaging the second workpiece. The mask is impermeable to a laser beam and forms a slot for passing a laser beam to the portion of the first surface of the upper workpiece exposed by the slot, so that heating and melting of the material of the workpieces is limited to the width of the slot. A laser beam is directed onto the slot and moved in a manner to illuminate the slot to melt and join the workpieces.

A laser welded structure is formed by laser welding together a resin molded body formed from a thermoplastic polymer alloy containing a crystalline resin and an amorphous resin and a metal body made of a metal. A glass transition temperature of the amorphous resin is lower than a melting start temperature of the crystalline resin.

A metal-resin joining method of joining a metal member to a composite material member including a fiber reinforced plastic composite material includes an applying step of applying a first adhesive that is a thermosetting adhesive to a first region between the metal member and the composite material member, and applying a second adhesive that is a thermosetting adhesive to a second region between the metal member and the composite material member, a provisional bonding step of irradiating a first irradiation region of the metal member opposed to the first region with a laser light, and heating and curing the first adhesive to provisionally bond the metal member and the composite material member together, and a main bonding step of curing the second adhesive after the provisional bonding step to bond the metal member and the composite material member together.

The present disclosure provides a metal-polymeric composite joint including a first component and a second component. The first component includes a metal. The first component has a first surface including a plurality of micro-anchors. The second component includes a composite material including a polymer and a reinforcing fiber. The second component has a second surface that at least partially engages the first surface of the first component. A portion of the polymer of the second component occupies at least a portion of the micro-anchors of the first component to fix the second component to the first component. In one aspect, the metal-polymeric composite joint further includes a passivation layer disposed between the first surface of the first component and the second surface of the second component.

The embodiments described herein provide improved techniques for laser welding. These techniques can provide improved weld strength while reducing the potential for damage at the welding surface. In general, the techniques use a mask to selectively block a portion of the laser beam during welding. Specifically, the mask is made to include at least one laser light blocking feature and at least one laser light passing feature. The mask is positioned to be in contact with the plastic bodies that are to be welded together, with the laser light blocking feature and laser light passing feature proximate to the area that is to be welded. Then during welding the laser beam is operated to simultaneously impact the laser light blocking feature and pass through the laser light passing feature.

The invention relates to an apparatus and to a method for establishing a connection having material continuity or having material continuity and shaping matching or for separating such a connection of at least one metal or ceramic component and of a component formed from or by a thermoplastic polymer in which the components to be joined together can be pressed together by a pressing device having a counterholder and a plunger. A heating device is present at the plunger and/or at the counterholder or acts there. A heating of the at least one metal or ceramic component up to above the softening temperature of the component formed from or by polymer can be achieved with the heating device, with the heating device being having at least one electrical resistance heating element that is covered by an electrically insulating, preferably ceramic, protective film, and/or having at least one laser beam that is directed to the metal component(s) within the joining region, and/or having at least one inductor present at the plunger and/or at the counterholder for the inductive heating of the meal component(s).

It is provided an electronic control device including a resin molded body, a metal body, and an electronic component, wherein the resin molded body and a main surface of the metal body are bonded, and at least a part of a side surface continuous to the main surface of the metal body is in contact with a side contact portion provided in the resin molded body.

A resin-junction body includes a first resin member, a second resin member including a concave portion and laminated on the first resin member so as to contact the first resin member at a contact surface. The concave portion comprises a bottom face on a first resin member side. The resin-junction body further includes a joining layer that joins the first resin member and the second resin member and that extends from the bottom face towards the first resin member.