Patent classifications
B29C65/5014
Adhesive and structure, and adhesion method
Provided is an adhesive that can provide quick bonding between thermoplastic resins and excellent bond strength, a structure having adhesion provided by the adhesive, and an adhesion method using the adhesive. The adhesive bonds a first member (11) containing a thermoplastic resin or a carbon fiber reinforced thermoplastic resin and a second member (12) containing the thermoplastic resin or the carbon fiber reinforced thermoplastic resin. The adhesive includes a thermoplastic resin as a main component containing a metal nano material that absorbs electromagnetic waves and generates heat.
Methods of joining rotor blade components using thermoplastic welding
The present disclosure is directed to methods for joining rotor blade components using thermoplastic welding. The method includes arranging a first thermoplastic component and a second thermoplastic component together at an interface, determining a size of a tolerance gap between the first and second components at the interface, placing a thermoplastic insert between the first and second components at the interface, the insert being larger than the tolerance gap, heating the insert and the first and second components such that the insert begins to flow so as to fill the tolerance gap between the first and second components, applying pressure to the interface such that the insert and the first and second blade components remain substantially in direct contact with each other at the interface, and welding the insert and the first and second components together at the interface, wherein the heat and the applied pressure between the insert and the first and second components at the interface maintain the insert and the first and second substantially in direct contact at the interface during welding.
METHOD OF PRODUCING COMPOSITE LAMINATE, METHOD OF PRODUCING FIBER-REINFORCED COMPOSITE MATERIAL MOLDED PRODUCT, AND FIBER-REINFORCED COMPOSITE MATERIAL MOLDED PRODUCT
There are provided a method of producing a laminate that is used to produce a fiber-reinforced composite material molded product having a complex shape, and a method of producing a fiber-reinforced composite material molded product having excellent appearance and mechanical characteristics and having a complex shape. The method of producing a laminate according to the present invention includes, in an assembly (50) having at least one selected from the group consisting of an abutment part in which ends of sheet-like prepregs are abutted so that side end surfaces come in contact with each other and an overlapping part in which ends of sheet-like prepregs overlap, laminating a sheet molding compound on at least a part of one or both of the abutment part and the overlapping part in an overlapping manner.
Composite reinforcement systems and methods of manufacturing the same
Systems and methods for reinforcing physical structures with composite reinforcement systems are disclosed herein. According to aspects of the present disclosure, a composite reinforcement system includes a carrier formed of a plurality of fibers and a blend of at least two reagents impregnated within the carrier. The at least two reagents are chemically configured to react to form a moisture-curable prepolymer. One reagent of the at least two reagents is an isocyanate, and another reagent of the at least two reagents is an aromatic-group-containing polyol.
SYSTEM AND METHOD FOR JOINING HIGH-PERFORMANCE THERMOPLASTIC COMPONENTS
A device for joining a first component to be welded to a second component to be welded, the joining device having at least one electrically conductive, resistive heating film which comprises a central connection portion and two lateral electrical connection portions. The joining device comprises at least one first electrical insulation member which is positioned in contact with the first face of the heating film, and at least one second electrical insulation member which is positioned in contact with the second face of the heating film, the two electrical insulation members being configured to allow the transfer of heat and to prevent the flow of electric current between the heating film and each component to be welded.
Fibre composite component and method for the production thereof, and wing structure
A fiber composite component having a first and a second fiber composite element each bent along a transverse axis opf the fiber composite component to have, respectively, in succession, a first and second base flange, a first and second web section, a first and second top flange and a first and second stiffening web. Respectively, the first and second base flanges are parallel to the first and second top flanges, the first and second web sections are angled with respect to each of the first and second base flanges and the first and second top flanges, the first and second stiffening webs are at right angles with respect to the first and second top flanges, and the first stiffening web and the second stiffening web are congruent with respect to one another, and are connected to one another, along a longitudinal axis of the fiber composite component.
Off-set resin formulations and blocking/deblocking resin systems for use as a “co-cure-ply” in the fabrication of large-scale composite structure
A method for bonding composite substrates includes coupling a first co-cure prepreg layer having a first off-set amine to epoxide molar ratio onto a surface of a first composite substrate and coupling a second co-cure prepreg layer having a second off-set amine to epoxide molar ratio onto a surface of a second composite substrate. The first and second composite substrates are cured to the first and second co-cure prepreg layers, respectively, using a first cure cycle (including B-stage and cure temperatures) to form a first and a second co-cure prepreg layer portion. The method further includes coupling the first co-cure prepreg layer portion to the second co-cure prepreg layer portion and applying a second cure cycle to cure the first co-cure prepreg layer portion of the first composite substrate to the second co-cure prepreg layer portion of the second composite substrate to form a monolithic covalently bonded composite structure.
Composite layers for bonding components of a wind turbine rotor blade
The present disclosure is directed to a method for bonding composite blade components of a rotor blade of a wind turbine. The method includes providing a first blade component being constructed of a first composite material. The method also includes providing a second blade component being constructed of a second composite material. Further, the method includes arranging the first and second blade components together at an interface. Another step includes placing one or more layers of a wetted composite material between the first and second blade components at the interface. The method also includes allowing the one or more layers of the wetted composite material at the interface to cure.
Bonded structure
A bonded structure includes a first fiber part (12) and a second fiber part (14) arranged between a first member (10) and a second member (20). The first fiber part (12) and the second fiber part (14) are bonded so as to connect the first member (10) and the second member (20) to each other. The first fiber part (12) and the second fiber part (14) are arranged so that the fibers constituting the first fiber part (12) and the second fiber part (14) are oriented in a direction from the first member (10) toward the second member (20).
SYSTEM AND METHOD FOR WELDING THERMOPLASTIC COMPONENTS TO CREATE COMPOSITE STRUCTURE
A system and method for welding thermoplastic components by positioning and moving a heated plate between the components to melt their respective faying surfaces, and as the plate moves, pressing the components together so that the melted faying surfaces bond together as they cool and re-solidify, thereby creating a composite structure. The plate has a heated portion which is positioned between and heated to melt a portion of the first and second faying surfaces. A manipulator mechanism moves the plate along an interface from between the portion to between a series of subsequent portions of the first and second faying surfaces, thereby welding the thermoplastic components along the entire interface to create the composite structure. The heated portion may contact the faying surfaces and melt them through conduction, or may be suspended between them and melt them through radiation and convection.