B29C65/5028

Welded structural joint between a high-performance thermoplastic matrix composite material and an elastomer
10131093 · 2018-11-20 · ·

A method for producing, by welding, a joint between a thermoplastic matrix composite material and an elastomeric material. The elastomeric material is functionalized by incorporating, onto the surface of the elastomer, a nonwoven fabric consisting of fibers of thermoplastic material. The functionalized surface of the elastomeric material is welded to the thermoplastic material of the composite. The functionalization of the elastomeric material is performed during the vulcanization of the raw elastomer. The vulcanization is performed under a sufficient pressure for the nonwoven fabric placed on the surface of the raw elastomer to become incorporated with same, at least at the surface, during the vulcanization process. The welding operation includes interposing a metal fabric coated with thermoplastic material between the surfaces of the elastomer and the composite that are welded to each other, and passing an electric current through same, resulting in the surface melting of the two materials.

Material joint for an inflatable structure and method of constructing the same
10131092 · 2018-11-20 · ·

A material joint connecting an internal spar or baffle to panel walls of inflatable structures. The material joint is formed by a folded center strip and a pair of side strips. The side edges of the center strip are folded to form an initial T-shaped cross-section having a middle section, two side sections formed by a first bend, and two overlapping end sections formed by a second bend. The middle section is fused directly to the facing surface of the panel wall and the overlapping end sections are fused together to extend perpendicularly from the middle section. The end strips overlap the center strip with part of the end strips fused to the side sections of the center strip and part fused directly to the panel wall. The spar or baffle is connected to the fused overlapping end sections of the center strip. Under the internal air pressure of the inflated structure, the side sections bow and arc under tension from the connected spar or baffle and the middle section acts as a bridge to lift and flatten the exterior surface of the panel wall across its width.

Peel ply, method of surface preparation and bonding composite structures using the same

A resin-rich peel ply that does not leave behind residual fibers after peeling and can work well with different resin-based composite substrates. The resin-rich peel ply is composed of a woven fabric impregnated with a resin matrix different from the resin matrix of the composite substrate. The peel ply is designed such that, upon manual removal of the peel ply from the composite substrate's surface, a thin film of the peel ply resin remains on the composite substrate's surface to create a bondable surface capable of bonding with another composite substrate, but no fibrous material from the woven fabric remains on the same surface.

Method of seaming carpet
10085580 · 2018-10-02 ·

A method for joining two carpet segments, each carpet segment having an underside and at least one edge, comprises abutting one edge of one carpet segment with one edge of the other carpet segment, positioning a length of seam tape under the abutting edges, and activating the adhesive to secure the seam tape to the undersides of both carpet segments. The seam tape comprises an elongated base layer being resilient in a transverse direction, an intervening layer applied to the base layer, and an adhesive applied to the intervening layer.

IMPROVEMENTS RELATING TO THE MANUFACTURE OF WIND TURBINE BLADES
20240293989 · 2024-09-05 ·

In a first aspect of the invention there is provided a bondline structure for bonding a shear web to a wind turbine blade shell. The bondline structure comprises an elongate inner core made from a deformable material, and one or more outer layers comprising reinforcing fibres at least partially surrounding the inner core. The inner core and/or the one or more outer layers comprise an adhesive.

Composite Structures Having Bondlines with Matched Electrical Conductivity
20180194073 · 2018-07-12 ·

Two composite laminates are joined together by a bondline having portions exposed to the ambient environment. The bondline contains scrim having an electrical conductivity and impedance matched to that of the laminates in order to mitigate effects of lightning strikes.

Method for sealing a joint

Provided is a joint treatment method that enables smooth joint treatment without damaging the ultraviolet radiation curable resin formed on the interior sheet surface. The joint treatment method is for joining a butt joint portion of interior sheets, the protective layer being formed as a surface layer of each of the interior sheets. The method includes: (1) a step of injecting a joint treatment agent, which has no dissolving ability with respect to at least the protective layer, into the butt joint portion; and (2) a step of attaching, before the injected joint treatment agent is cured, an adhesive tape so as to straddle the butt joint portion such that the tape is in contact with the protective layer and the joint treatment agent present in the butt joint portion.

METHOD OF BONDING FIBERS TO FORM A COMPOSITE STRUCTURE
20180104902 · 2018-04-19 ·

A method for bonding fibers includes providing a first fiber layer and a second fiber layer positioned below the first fiber layer to bond the first fiber layer with the second fiber layer. The method may also include providing a first additive layer. The first additive layer is located between the first fiber layer and the second fiber layer. Then, the method may further include activating the first additive layer by directing energy at the first additive layer.

Adhesive assembly method and an adhesive assembly obtained by the method

A method of adhesively bonding a first substrate on a second substrate in an adhesive bonding zone by an adhesive joint integrating a support mesh, wherein surplus adhesive joint is folded over onto one or the other of the first or second substrates so that the support mesh is present over the entire adhesively bonded zone after curing.

Fluoropolymer hollow fiber membrane with fluoro-copolymer and fluoro-terpolymer bonded end portion(s)

A hollow fiber membrane fluid transport device is disclosed wherein the fibers are comprised of Polytetrafluoroethylene (PTFE), and the potting materials are comprised of fluorocopolymer and or fluoroterpolymer based materials. The potting of the device utilizes a compressed chemically resistant fluorocopolymer and or fluoroterpolymer film, allows for ease of manufacture without destruction of the PTFE hollow fibers, with high packing densities, and without the processing complexity of pre-melting, extruding, or chemical crosslinking of any polymeric adhesives. Furthermore, the PTFE hollow fibers can be treated with a fluoropolymeric solvent solution before the chemically resistant film is applied to enhance the adhesion of the PTFE fiber to the film. PTFE hollow fibers, and its respective fluoro-co and terpolymers as potting films impart high packing densities, superb chemical resistance and temperature resistance without membrane contamination, or low fiber pull strength, as is sometimes observed with standard potting materials such as polyurethane and epoxy.