B29C66/0246

Tire Sensor Installation System and Method

A method for installing a sensor onto an inner surface of a tire is generally disclosed. The method includes robotically deglazing at least a portion of the inner surface of the tire, defining a preconditioned surface. The sensor is robotically selected and a target surface of the sensor is cleaned. An adhesive is applied to at least a portion of the target surface of the sensor. In some embodiments, the adhesive is applied to a portion of the preconditioned surface. The sensor is robotically positioned, wherein the target surface of the sensor abuts the preconditioned surface. A wet-out operation is performed, wherein a predetermined pressure is applied to the sensor for a predetermined period of time to affix the sensor to the preconditioned surface.

Method for producing a thermoplastic fiber composite component

A method for producing a thermoplastic fiber composite component, in particular for an aircraft or spacecraft, has the following method steps: material-removing processing of a first face of a first plate, wherein the first plate comprises a thermoplastic fiber composite material and a local reduction in thickness of the first plate is made by the material-removing processing of the first face; positioning a second plate relative to the first plate such that the first face of the first plate is brought into alignment with a third face of the second plate; and joining the first plate to the second plate to form a single component, wherein the surface of the first face of the first plate is integrally bonded to the surface of the third face of the second plate.

LASER-INDUCED MICRO-ANCHOR STRUCTURAL AND PASSIVATION LAYER FOR METAL-POLYMERIC COMPOSITE JOINING AND METHODS FOR MANUFACTURING THEREOF

The present disclosure provides a metal-polymeric composite joint including a first component and a second component. The first component includes a metal. The first component has a first surface including a plurality of micro-anchors. The second component includes a composite material including a polymer and a reinforcing fiber. The second component has a second surface that at least partially engages the first surface of the first component. A portion of the polymer of the second component occupies at least a portion of the micro-anchors of the first component to fix the second component to the first component. In one aspect, the metal-polymeric composite joint further includes a passivation layer disposed between the first surface of the first component and the second surface of the second component.

METHOD FOR PRODUCING A FRAME COMPONENT FOR A DOOR FRAME STRUCTURE OF AN AIRCRAFT, FRAME COMPONENT, AND DOOR FRAME STRUCTURE
20190168891 · 2019-06-06 ·

A method for producing a frame component for a door frame structure of an aircraft. A connecting zone is generated on a first and a second assembly surface of a connecting component in each case by generating a surface texture on the assembly surfaces, wherein the connecting component is formed from a metal material. The assembly surfaces of the connecting component are placed against a door frame member and against an attachment member, wherein the door frame member and the attachment member are each formed from a fiber-reinforced thermoplastics material. Furthermore, the connecting component and the door frame member are welded, and the connecting component and the attachment member are welded. A frame component and a door frame structure are also described.

Apparatus and method for machining an interface between first and second layers of a workpiece

A tool is provided for machining an interface between coplanar first and second layers of a workpiece that defines an orifice extending at least partially through the first and second layers and intersecting the interface. A housing portion includes a first end, a longitudinally-opposed second end, and a peripheral surface extending therebetween. The housing portion is configured to rotate about its longitudinal axis and extend at least partially through the orifice. A contacting element operably engaged with the housing portion between the first and second ends and proximate the peripheral surface is movable between stored and operating positions. The contacting element is configured to extend outwardly from the peripheral surface of the housing portion to operably engage the interface within the orifice when the contacting element is in the operating position. An associated method is also provided.

Methods for joining polymeric composites using a hybrid friction/ultrasound technique for achieving desired weld characteristics

A method for use in efficiently joining together multiple workpieces to inhibit establishment of weld material in unwanted areas. The method uses a hybrid shaping-and-energizing system having a shaping tool and an ultrasonic horn. The method positions the hybrid shaping-and-energizing system proximate a workpiece, uses the shaping tool to form at least one recess in the proximate workpiece, and applies weld energy to the proximate workpiece using the ultrasonic horn. The recess is formed and the weld energy applied such that molten workpiece material becomes disposed within the recess, thereby inhibiting formation of weld material in the unwanted areas.

Composite structure and method for inspecting a pre-bond surface of a composite structure

A method for preparing a pre-bond surface of a composite structure includes the steps of: (1) separating a peel ply, co-cured with a composite substrate, from the composite substrate; and (2) transferring an identifiable marking agent from the peel ply to the composite substrate upon separation of the peel ply from the composite substrate. Residue of the peel ply, transferred from the peel ply to the composite substrate upon separation of the peel ply from the composite substrate, is layered on the identifiable marking agent.

Composite molded article and method for manufacturing same
10232547 · 2019-03-19 · ·

A composite molded article in which another material is integrated on a face having grooves in a grooved resin molded article having grooves in which end parts of a fibrous inorganic filler protrude and are exposed from lateral faces of the grooves on a surface side in at least the insides of the grooves. Exposure of the end parts of the fibrous inorganic filler and formation of the grooves may be accomplished by laser irradiation, and the depth of the grooves may be at least 200 m. Another molded article comprising the other material is arranged surrounding the fibrous inorganic filler in the insides of the grooves.

METAL MEMBER, METAL-RESIN JOINED BODY, AND METHOD FOR MANUFACTURING METAL-RESIN JOINED BODY
20240239082 · 2024-07-18 · ·

A metal-resin joined body having a high joining strength is obtained. The metal-resin joined body of the invention is a metal-resin joined body 10 including a metal member 30 made of a metal and a resin member 20 made of a thermoplastic resin, in which a resin joint surface 22 of the resin member 20 is joined to a metal joint surface 32 of the metal member 30. The metal member 30 includes an anchor portion 34 protruding from the metal joint surface 32. The anchor portion 34 includes an aggregate 38 of a plurality of metal particles 36, and a plurality of voids 40 formed between the plurality of metal particles 36. The plurality of voids 40 are connected inside the anchor portion 34 and are connected from a surface of the anchor portion 34 to the inside of the anchor portion 34.

Method of manufacturing heterogeneous material joined body
12037281 · 2024-07-16 · ·

Provided is a method of manufacturing a heterogeneous material joined body, the method comprising irradiating a surface of a glass layer with a first laser to form two or more etched lines on the surface of the glass layer; providing a resin layer on the surface of the glass layer having the two or more etched lines; and irradiating the surface of the glass layer with the resin layer with a second laser to fill the etched lines and the surface of the glass layer with the resin layer and join the resin layer and the glass layer, wherein the glass layer having the two or more etched lines is irradiated with the second laser in a direction from the glass layer to the resin layer with focus on the surface of the glass layer which is in contact with the resin layer.