A method of fastening a second object to a fiber composite part including a structure of fibers embedded in a matrix material includes: providing the fiber composite part including an attachment surface, with a portion of the structure of fibers being exposed at the attachment surface; providing the second object; placing the second object relative to the fiber composite part, with a resin in a flowable state between the attachment surface and the connector; pressing the second object and the fiber composite part against each other and causing mechanical vibration to act on the second object or the fiber composite part or both, thereby causing the resin to infiltrate the exposed structure of fibers and activating the resin to cross-link; whereby the resin, after cross-linking, secures the second object to the fiber composite part.

The present invention relates to a thermoplastic resin composition, a method of preparing the same, and an injection-molded article including the same. More particularly, the present invention relates to a thermoplastic resin composition having superior vibration welding properties along with ABS-based resin-specific impact resistance, heat resistance, and the like due to inclusion of an ABS-based graft copolymer including a conjugated diene-based rubber polymer having an average particle diameter of 0.25 to 0.35 μm; a rubber-modified graft copolymer including a diene-based rubber polymer having an average particle diameter of 0.6 to 10 μm and prepared by continuous bulk polymerization; and a matrix resin, and an injection-molded article including the thermoplastic resin composition.

Systems and methods are presented herein for a method of attaching a strip to a housing. An internal support member is inserted into a collapsible housing, such that it is arranged along a longitudinal axis of an inner surface of the collapsible housing. An outer support member is arranged along an outer surface the collapsible housing opposite the internal support member. A strip is positioned along the outer surface using the outer support member and the internal support member. Then the strip is permanently welded to the outer surface using a welding element. Welding is performed by a welding element located in one (or both) of the internal support member or the outer support member.

A cover layer is joined to an object by a pressing force and mechanical vibration. The cover layer has a cover layer contact surface, and the object has an object contact surface, and the cover layer contact surface and the object contact surface face each other. At least one of the cover layer and the object include a joining material. The cover layer contact surface is brought into contact with the object contact surface, and a sonotrode presses the cover layer against the object and applies mechanical vibration to an outer surface of the cover layer for a time sufficient for activating the joining material. Cover layer and object are conveyed relative to the sonotrode in a continuous manner in a conveying direction throughout the steps of arranging, of bringing into contact, of pressing and of applying vibration.

A system and method are provided for implementing relatively low temperature joining processes, including displacement/vibration welding techniques and/or heat staking techniques, in a process of building up laminate layers to form and/or manufacture three-dimensional objects, parts and components in additive material (AM) manufacturing systems. A multi-stage 3D object forming scheme is described involving steps of laminate cutting (with lasers or other cutting devices); laminate transport between processing stations (including using one or more of conveyors, robotic pick and place devices and the like); laminate stacking, clamping and adhering through comparatively low temperature welding or other mechanical joining (including displacement/vibration welding or heat staking); and mechanical surface finishing (via CNC machining or other comparable process).

The disclosure relates to an alternative joining method and to the use of the shaped part produced by means of the alternative joining method in drive technology and connection technology.

A method for producing insulating profiles comprises manufacturing a profile body and a first functional element separately, and the profile body and the first functional element are supplied to an ultrasonic welding device, wherein the profile body and the functional element are connected to one another by a material bond by formation of a welded joint. The profile body and the functional element are brought together into a predetermined first cross-sectional geometry during formation of the welded joint and are thereafter guided in this cross-sectional geometry until the plastics material of the welded joint solidifies to such an extent that the profile body and the first functional element are fixed in the predetermined cross-sectional geometry.

Embodiments herein include a system for joining components. The system can include a rotating base platform, a plurality of receptacles mounted to the base platform, and a rotating sonotrode platform. A plurality of sonotrodes are mounted to the sonotrode platform. Each sonotrode can correspond to a receptacle. Each sonotrode can move in a reciprocating motion between a release position distant from a corresponding receptacle and a compressing position proximal to the corresponding receptacle. The compressing position occurs at a first angular position of the sonotrode platform. Each sonotrode is energized at the compressing position.

Systems and methods are presented herein for a method of attaching a strip to a housing. An internal support member is inserted into a collapsible housing, such that it is arranged along a longitudinal axis of an inner surface of the collapsible housing. An outer support member is arranged along an outer surface the collapsible housing opposite the internal support member. A strip is positioned along the outer surface using the outer support member and the internal support member. Then the strip is permanently welded to the outer surface using a welding element. Welding is performed by a welding element located in one (or both) of the internal support member or the outer support member.

A method of forming a component includes additively manufacturing a first subcomponent, the first subcomponent including a first polymer material with a first porosity. The method further includes mating the first subcomponent with a second subcomponent and ultrasonically welding the first subcomponent to the second subcomponent at a weld frequency. The first porosity can be 5% or less.