Advanced ultrasonic welding components of Applicant's U.S. Pat. No. 8,376,016 are readily incorporated into new form-fill-seal machines, but owners of existing machines utilizing heat-seal stations were unsuccessful at swapping the sealing packages. Retrofit kits to a replace heat sealing stations with an advanced ultrasonic sonotrode and anvil comprise: a housing; a linear rail fixed thereto; first and second bearing carriages being slidable upon the rail; and first and second fluidic muscles. Each of the fluidic muscles is mounted with a first end fixed to a respective housing wall, and a second end fixed to a respective bearing carriage, permitting actuation of each carriage through pressurization/depressurization of the muscles. The advanced anvil and sonotrode may be secured to respective carriages. In-line arrangements of anvil/sonotrode, bearing carriages, the first fluidic and second fluidic muscles provides a narrow profile, permitting side-by-side kit installations for retrofits accomplishing duplex sealing on a horizontal machine.

A device for detecting defects during sealing of a package including a foil, and a method for detecting defects during sealing of a package including a foil which makes use of such a device. The device may include a distance sensor for determining the distance between at least two clamping elements, and a control unit coupled to the distance sensor for comparing the measured distances to predefined references. Such a device may be operated by, for example, positioning a foil and another part of a package to be connected to the foil between the clamping elements, moving the clamping elements toward one another until a connection between the foil and the other part of the package is formed, determining the distance between the clamping elements over a period, moving the clamping elements apart, and removing the package.

A product detection system includes a first frame piece configured to be coupled to a first sealing jaw of a sealing machine, a second frame piece configured to be coupled to a second sealing jaw of the sealing machine, a first detector bar slidably coupled to the first frame piece, a second detector bar slidably coupled to the second frame piece, a first linear actuator coupled to the first detector bar to move the first detector bar, and a second linear actuator coupled to the second detector bar to move the second detector bar. An encoder is coupled to the second detector bar to detect movement of the second detector bar. The first and second linear actuators are configured to move the first and second detector bars toward one another.

Advanced ultrasonic welding components of Applicant's U.S. Pat. No. 8,376,016 are readily incorporated into new form-fill-seal machines, but owners of existing machines utilizing heat-seal stations were unsuccessful at swapping the sealing packages. Retrofit kits to a replace heat sealing stations with an advanced ultrasonic sonotrode and anvil comprise: a housing; a linear rail fixed thereto; first and second bearing carriages being slidable upon the rail; and first and second fluidic muscles. Each of the fluidic muscles is mounted with a first end fixed to a respective housing wall, and a second end fixed to a respective bearing carriage, permitting actuation of each carriage through pressurization/depressurization of the muscles. The advanced anvil and sonotrode may be secured to respective carriages. In-line arrangements of anvil/sonotrode, bearing carriages, the first fluidic and second fluidic muscles provides a narrow profile, permitting side-by-side kit installations for retrofits accomplishing duplex sealing on a horizontal machine.

Advanced ultrasonic welding components of co-pending application Ser. No. 12/925,652 are readily incorporated into new form-fill-seal machines, but owners of existing machines utilizing heat-seal stations were unsuccessful at swapping the sealing packages. Retrofit kits to a replace heat sealing station with an advanced ultrasonic sonotrode and anvil comprise: a housing; a linear rail fixed thereto; first and second bearing carriages being slidable upon the rail; and first and second fluidic muscles. Each of the fluidic muscles is mounted with a first end fixed to a respective housing wall, and a second end fixed to a respective bearing carriage, permitting actuation of each carriage through pressurization and depressurization of the muscles. The advanced anvil and sonotrode may be secured to respective carriages. In-line arrangements of anvil/sonotrode, bearing carriages, the first fluidic muscle, and the second fluidic muscle provides a narrow profile, permitting side-by-side kit installations for retrofits accomplishing duplex sealing on a horizontal machine.

A system for packaging a product into separate bags, including a station for providing a partly closed bag and adding a quantity of the product into the partly closed bag, a closing station for closing the partly closed bag with the quantity of the product therein, a separating station for separating the closed bag from the sheet-shaped material, and an analyzing station for analyzing the closed bag, where the analyzing station is positioned between the closing station and the separating station and where the closed bag hangs from another bag when analyzed.

An inductor for transverse sealing a packaging material tube filled with food product comprises a main body comprising first and second sealing surfaces facing the packaging material during a sealing state, a recess in the main body for receiving a knife during a cutting state, and an electric conductor arrangement, in the main body for inducing eddy currents in the packaging material during the sealing state. The first/second sealing surfaces each comprise a top section, an inner sealing section between the recess and the top section, and an outer sealing section between the top section and an outer edge of the inductor. The inner sealing section is inclined towards the recess, and the outer sealing section is inclined towards the outer edge, so that product in the tube is pushed away from a sealing band of the tube as the first/second sealing surfaces are pressed towards the sealing band.

An anvil for forming a transversal sealing of a sleeve-shaped portion of packaging material holding a liquid product, said anvil comprising a main surface, in operation, facing the tube, and a ridge provided on the main surface, the ridge comprising a first section and a second section, wherein the first section of the ridge is placed below the second section such that, in operation, a stress in the packaging material formed by a hydrostatic pressure formed by the liquid product is shifted from a first part of the sleeve-shaped portion placed above the first section of the ridge to a second part placed above the second section.

A welding device for the sealing welding of thermopolastic hoses (184), includes a clamping device (12) with at least two clamping jaws (122, 124), of which at least one is movable and between which a hose (184) which is to be welded can be clamped, wherein the clamping device (12) has a heating devices (38; 40; 64) which is coupled to a control unit (30) and is configured to heat the hose clamped between the clamping jaws (122, 124). The invention is distinguished in that the at least one movable clamping jaw (122) is actuable with a controllable, bidirectional actuator (32, 34; 42-52; 54, 56, 58) which is coupled to the control unit (30) in such a manner that the clamping pressure acting on the hose (184) can be adjusted independently of the heating device.

Advanced ultrasonic welding components of co-pending application Ser. No. 12/925,652 are readily incorporated into new form-fill-seal machines, but owners of existing machines utilizing heat-seal stations were unsuccessful at swapping the sealing packages. Retrofit kits to a replace heat sealing station with an advanced ultrasonic sonotrode and anvil comprise: a housing; a linear rail fixed thereto; first and second bearing carriages being slidable upon the rail; and first and second fluidic muscles. Each of the fluidic muscles is mounted with a first end fixed to a respective housing wall, and a second end fixed to a respective bearing carriage, permitting actuation of each carriage through pressurization and depressurization of the muscles. The advanced anvil and sonotrode may be secured to respective carriages. In-line arrangements of anvil/sonotrode, bearing carriages, the first fluidic muscle, and the second fluidic muscle provides a narrow profile, permitting side-by-side kit installations for retrofits accomplishing duplex sealing on a horizontal machine.