A composite structure is fabricated by laying up at least one ply of fiber reinforcement and at least one layer of resin on a tool. The resin film layer is formed by laying strips of resin film. The fiber reinforcement is infused with resin from the resin layer.

A dual ultrasonic welder unit may be coupled to and carried by a mounting bracket including a base member extending in a an end of a robot arm and may include a first welder including a welding horn adjustable in a Z-axis direction by a first motor mounted within a mounting bar assembly of the first welder. The mounting bar assembly may be coupled to the base member and include a support for adjusting the location of the first welder in an X-axis direction by a second motor mounted to an extension member coupled to the base member and including a threaded member coupled to a follower member coupled to the mounting bar assembly. The dual ultrasonic welder may include a second ultrasonic welder fixedly coupled to the base member. Methods of controlling and operating the dual ultrasonic welding unit include steps of operating the robot and the first and second motors to position the first welder relative to the second welder unit for simultaneously performing ultrasonic welds on at multiple locations on a workpiece.

A sonic label welding device for welding multiple labels together using ultrasonic welding is disclosed. The sonic label welding device comprises a digital controls main menu screen which includes touch screen buttons that are utilized to go to specific screens to program the device to perform in a certain manner. For example, a user can press the cut to length button if wanting to cut a label to a specific length, or the label weld count button to specify the number of labels being sonically welded. Further, the sonic label welding device comprises a head for allowing multiple labels to be assembled under pressure and an anvil for directing the high frequency vibrations. A method of manufacturing a multi-layer care label is also disclosed.

A method for making a gas-tight container (1) in elastomeric material comprises: providing two or more separate elastomeric portions (2, 3), cleaning and/or roughening the gluing surfaces (6) of the gluing edges (5), applying an adhesive (7) onto the previously cleaned, degreased and/or roughened gluing surfaces (6), assembling the portions (2, 3) to form the container (1) and inserting between the gluing surfaces (6) a raw elastomeric tape (8) not yet cured, applying a cold pressure on the overlapped gluing edges (5), heating the overlapped gluing edges (5) to thermally activate the curing of the raw tape (8), cooling the gluing areas.

Method of bonding a shear web (50) to a wind turbine blade shell (75) and the obtained blade, wherein the shear web (50) comprises a web and a mounting flange (56) oriented transverse to the web (50). The method involves: providing a seal (66, 68) on the mounting flange (56) of the shear web (50) such that when the mounting flange (56) is positioned against the blade shell (75), a cavity (76) is defined by the seal between the mounting flange (56) and the blade shell (75). The air of the cavity (76) is then evacuated and adhesive is injected into the cavity (76). The use of pieces (80) to keep the distance between the mounting flange (56) and the blade shell (75) is preferred.

A packaging machine to make an airtight wrapper includes a wrapping sheet wrapped airtight around a structured assembly consisting of an organized group of smoking articles associated with a reinforcement insert. The reinforcement insert includes, in working sequence on one or more cyclical conveyor devices of the wheel or carousel type, a structured assembly formation unit, a combination unit suitable to combine the structured assembly with said wrapping sheet, a wrapping sheet work unit and a welding unit.

A method and apparatus for forming pouches and/or bags is disclosed. A seal and/or insert is crushed using a multiphase sealer or crusher.

A method for manufacturing a metal-resin joint 30 according to the present disclosure is a method for manufacturing the metal-resin joint 30 in which a synthetic resin member 10 made of thermoplastic resin and a metal member 20 made of metal are bonded to each other, the method including: a first process of exposing a surface 12 of the synthetic resin member 10 molded into a predetermined shape, to air heated to a first temperature T1 equal to or higher than a deflection temperature under load Tf of the thermoplastic resin when a load of 1.8 MPa is applied; and a second process of bonding the surface 12 of the synthetic resin member 10 and a surface 22 of the metal member 20 to each other. Accordingly, it is possible to improve the bonding strength between the metal member 20 and the synthetic resin member 10.

A bag contains polysilicon, has been welded and includes at least one weld seam and a polyethylene film having: a thickness of 150-900 μm; a stiffness at a flexural modulus F.sub.max of 300-2000 mN and F.sub.t of 100-1300 mN; a fracture force F determined by dynamic penetration testing of 200-1500 N; a fracture energy Ws of 2-30 J; a penetration energy W.sub.tot of 2.2-30 J; a film tensile stress at 15% longitudinal and transverse elongation of 9-50 MPa; an Elmendorf longitudinal film tear resistance of 10-60 cN; an Elmendorf transverse film tear resistance of 18-60 cN; a longitudinal film elongation at break of 300-2000%; a transverse film elongation at break of 450-3000%; and a weld seam strength of 25-150 N/15 mm. A method includes filling a bag with polysilicon, and welding by pulse sealing with contact pressure greater than 0.01 N/mm.sup.2 to obtain a 25-150 N/15 mm weld seam strength.

The present invention concerns a processing element for processing a material, like for example a sonotrode or an anvil, comprising a carrier surface which is substantially in the form of a cylinder or in the form of a segment of a cylinder and which is intended to come into contact with the material during processing, wherein the processing element is intended to be rotated about its longitudinal axis during processing so that the carrier surface rolls on the material to be processed, wherein arranged on the carrier surface is at least one structure element which projects beyond the carrier surface in the radial direction, wherein the structure element has a top side which is provided to come into contact with the material to be processed. To provide a processing element which reduces the abrupt deflection of the sonotrode when the material comes into engagement with and/or comes out of engagement with the carrier surface it is proposed according to the invention that the top side is at least portion-wise convexly curved in the peripheral direction with a radius of curvature which is less than the greatest spacing of the top side from the cylinder axis or comprises at least two surface portions which include an angle <180°.