A resin formed article, comprising a main body that includes a first resin; a functional layer that is disposed at at least a portion of a surface of the main body and includes a fiber and a second resin; and a projection that is disposed on the functional layer and includes the first resin and the second resin.

Disclosed are: a fiber-reinforced resin article which includes, on at least one face of a unidirectional fiber-reinforced resin sheet (UDS), a plurality of chopped sheets (CS) of a unidirectional fiber-reinforced resin sheet which is the same as or different from the abovementioned unidirectional fiber-reinforced resin sheet (UDS), wherein the ratio of the chopped sheets (CS), with respect to 100 parts by mass of the unidirectional fiber-reinforced resin sheet (UDS), is at least 40 parts by mass and no more than 100 parts by mass; a method for manufacturing a fiber-reinforced resin article, said method having a step for positioning a plurality of the chopped sheets (CS), and a step for heating and pressurizing; and a laminate including the fiber-reinforced resin article and a foam layer.

A fiber-reinforced resin composite having high peeling strength between a fiber-reinforced resin and a resin foam. The fiber-reinforced resin composite (10) is a fiber-reinforced resin composite (10) including a skin (11) and a resin foam (12), the resin foam including a foamed resin (16), the skin including a fiber sheet (14), a thermoplastic matrix resin (15), and the foamed resin (16) that is continuous from the resin foam and is impregnated into the skin.

A fiber reinforced plastic molded body includes a layered body, a resin member, unidirectional fiber reinforced resins each constituted from a unidirectional continuous fiber, a matrix resin, and a woven fabric fiber reinforced resin of one or two or more layers, wherein when the layered body is divided into equal halves in its thickness direction, an amount of the resin member present in a region (R1) which is a side from a dividing center line whereon the woven fabric fiber reinforced resin is layered is referred to as Am1, and an amount of the resin member present in a region (R2) which is a side whereon the woven fabric fiber reinforced resin is not layered is referred to as Am2, Am2/Am1 is 2 to 25.

An automated manufacturing method and system and in-mold coated plastic article produced thereby are provided. The system includes a compression mold and a plurality of program-controlled manipulators. An automatic sprayer supported on a first manipulator sprays at least a portion of a mold surface with an in-mold coating composition. An end effector supported on a second manipulator picks up a heated blank of moldable plastic sheet material from an oven and places the heated blank between upper and lower mold halves of the mold. An inner portion of the heated blank is forced into an article-defining cavity of the mold and into contact with at least a portion of the in-mold coating composition. The in-mold coating composition and the inner portion of the heated blank cure and bond to one another so as to form the coated plastic article.

An apparatus is proposed for applying and removing protective caps (1) to and from the ends of elongate members (6). The protective cap (1) has a hard base portion (5) and a cover portion (2) of flexible, resilient material, extending from the base portion (5) and operative to cover a portion of an outer surface of the elongate member (6). The apparatus comprises: a gripping mechanism (44) operative to grip the hard base portion (5) of the protective cap (1); a drive mechanism, connected to the gripping mechanism (44), operative to move the protective cap (1) to and from the end of the elongate member (6); and a tool operative to perform at least one of the operations of (i) unfurling the cover portion to secure it to the outer surface of the elongate member, (ii) furling the cover portion to detach it from the outer surface of the elongate member.

Disclosed is a laminate having a carbon fiber reinforced thermoplastic resin woven layer (X) and a thermoplastic resin foam layer (Y) layered in the order of layer (X)/layer (Y)/layer (X), wherein the fabric contains unidirectional fiber reinforced resin sheets as warp and weft, the unidirectional fiber reinforced resin sheet containing continuous carbon fibers and a thermoplastic resin, and the carbon fibers are aligned in a longitudinal direction of the unidirectional fiber reinforced resin sheet, and the ratio (y/x) of the thickness (y) of the layer (Y) and the thickness (x) of the layer (X) is 3-40, and the density of the layer (Y) is 0.2-0.6 g/cc. Also disclosed are: a three-dimensional molded laminate in which a three-dimensional shape is given to said laminate; and a method for producing a three-dimensional molded laminate.

A method of cosmetically altering a fiberglass piece comprising having a graphical element disposed on a layer of textile fabric. An outer layer of a curable gel-coat is applied to a mold for the cosmetically altered fiberglass piece. At least one intermediate layer of textile is then applied over the outer layer, the textile comprising a graphical element disposed adjacent to the outer layer. An inner layer is then applied to the intermediate layer, the inner layer providing structural support to the fiberglass piece. A bonding agent is then applied to wet out the outer layer, the intermediate layer, and the inner layer, thereby resulting in an assembly of a wet out three-layer combination, the curing of which results in the cosmetically altered fiberglass piece.

A method for producing products made of composite material, comprising the following operating steps: placing between a first mould (12) and at least a second mould (23) at least one layer (1) of composite material fibre fabric and at least a first layer (16) of composite material fibres, wherein a layer (3) of non-polymerized, composite material resin, substantially free of hardener, is placed between the fabric layer (1) and the first mould (12); injecting resin and hardener between the first mould (12) and the second mould (23) to impregnate the layer (1) and the first fibre layer (16) with the injected resin and polymerizing the injected resin and the resin layer (3) with the injected hardener. This description also relates to a semi-finished item which can be used in this method and to a product made using this method and/or with this semi-finished item.

A method for manufacturing a luggage formed by composite material includes the steps: A) using a vacuum molding method to make a thermoplastic sheet into a shell; B) placing the shell in an inner cavity mold area of a heating mold to correspond the outer surface of the shell to the inner wall surface of the inner cavity mold area; C) setting the outer surface of the thermosetting carbon fiber plastic layer on the inner surface of the shell ; D) setting the reinforcing layer on the inner surface of the thermosetting carbon fiber plastic layer at the location corresponding to the corner of the shell; and E) placing an airbag in the receiving area of the shell and inflating the airbag to support the inner surface of the thermosetting carbon fiber plastic layer and the reinforcing layer.