A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

Provided is a method for producing a resin molded article, capable of reducing deterioration of resin during melt extrusion. The method includes passing a resin fed from a hopper for resin through a molding machine provided with the hopper, an extruder, and a pressure control device in this order, to produce a resin molded article, the resin pressure between a tip of the extruder and an inlet port for resin of the pressure control device being 15.0 MPa or lower.

An apparatus (1) for optical inspection of a mass of polymeric material (2) passing through an extruder (3) having a hollow extrusion cylinder (4) extending elongately in a longitudinal direction comprises an optical sensor (8) which can be operatively coupled to the extrusion cylinder (4) and having an infrared light emitter (8a) and a receiver (8b) configured to measure a measurement parameter representing an optical property of the polymeric material (2) inside the extrusion cylinder (4) and is characterized in that it comprises a plurality of the optical sensors (8) which can be operatively coupled to the extrusion cylinder (4) in a plurality of measurement sites located in succession and spaced from each other along the longitudinal direction and a processor (9) programmed to acquire a plurality of measurement signals containing the measurement parameters measured by the corresponding optical sensors (8) and programmed to process the plurality of measurement signals in order to calculate a corresponding plurality of values of a control parameter indicating a physical state of the polymeric material (2) as a function of a longitudinal position.

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

A polyphenylene sulfide resin composition includes a polyphenylene sulfide resin (A); an aromatic vinyl compound block copolymer (B) containing at least one functional group selected from the group consisting of a carboxyl group, an acid anhydride group, a hydroxyl group, an amino group, an epoxy group and an isocyanate group; and an alkoxysilane compound (C) containing at least one functional group selected from the group consisting of an epoxy group, an amino group and an isocyanate group; wherein a phase structure of the polyphenylene sulfide resin composition is a sea-island structure in which the polyphenylene sulfide resin (A) forms a sea phase, and the aromatic vinyl compound block copolymer (B) forms an island phase dispersed in a number average dispersed particle size of 1,000 nm or less.

A method of fabricating a polymer composite material by mixing a polymer material with a planar material, depositing the mixture on a substrate, and stretching the resulting thin film, is described. Polymer composite materials produced using said method and ballistic resistant materials comprising said polymer composite materials are also described.

An apparatus includes an electronic controller having a memory device and an extruding device connected to the electronic controller. The extruding device has a dispensing head configured to dispense a dielectric material though an orifice in the dispensing head as commanded by the electronic controller. A wire feed device is connected to the electronic controller and the extruding device and is configured to feed a conductive wire through the orifice as commanded by the electronic controller. A cutting device is connected to the electronic controller and the extruding device. The cutting device severs the wire after it is fed through the orifice as commanded by the electronic controller. An electromechanical device is connected to the electronic controller and to the extruding device. The electromechanical device is configured to move the extruding device, the wire feed device, and the cutting device within a 3D space as commanded by the electronic controller.

A method of manufacturing bulked continuous carpet filament that includes providing a polymer melt and separating the polymer melt from the extruder into at least eight streams. The multiple streams are exposed to a chamber pressure within a chamber that is below approximately 25 millibars, or another predetermined pressure. The streams are recombined into a single polymer stream. Polymer from the polymer stream is then formed into bulked continuous carpet filament.

A method of co-extruding material. The method includes controlling the flow of a first extruded material to an infeed of a die by a first plunger positioned in a first material delivery channel; moving the first plunger between a first plunger first position and a first plunger second position, the first plunger creating a vacuum or area of low pressure as the first plunger is moved from the first plunger first position to the first plunger second position; controlling the flow of a second extruded material to the infeed of the die by a second plunger positioned in a second material delivery channel; moving the second plunger between a second plunger first position and a second plunger second position, the second plunger creating a vacuum or area of low pressure as the second plunger is moved from the second plunger first position to the second plunger second position.

The invention relates to a method for homogenously incorporating filler into a self-adhesive compound, in particular a thermally crosslinkable self-adhesive compound, based on non-thermoplastic elastomer in a continuously working unit with a filling part and a compounding part. The self-adhesive compound contains at least one solid component, at least one liquid component, and at least one filler, and the method has the following steps: (a) feeding at least part of the at least one solid component, such as the non-thermoplastic elastomer in particular, and optionally part of the at least one liquid component to the filling part; (b) transferring the components of step (a) from the filling part to the compounding part; (c) optionally adding additional solid components or additional parts of the solid components to the compounding part; (d) adding the at least one liquid component to the compounding part if the liquid component was not already added to the filling part in step (a); (e) producing a homogenous self-adhesive compound in the compounding part; and (f) discharging the self-adhesive compound. The invention is characterized in that at least part of the at least one filler is pre-dispersed into at least one dispersion liquid in a separate unit and the dispersion obtained in this manner is added to the compounding part. The method prevents high sheering or frictional energies while introducing the filler into the compounding part of the continuously working unit and thus allows the use of temperature-sensitive components, such as temperature-sensitive chemical crosslinking agents in particular.