A method for making a pallet includes forming a base layer, forming a cargo layer, and forming wooden support blocks. The method further includes coating the wooden support blocks with a plastic layer to form plastic coated wooden support blocks. The base and cargo layers are coupled to the plastic coated wooden support blocks, with a gap being formed therebetween for receiving a lifting member.

A pallet includes a plastic top deck and a bamboo bottom deck. The bamboo bottom deck includes bamboo boards made from bamboo strips layered together. Support blocks are coupled between the bamboo bottom deck and the plastic top deck, with a gap being formed therebetween for receiving a lifting member.

A stackable pallet display system includes a tray portion having a rectangular bottom wall, corner posts extending upward from corners of the tray portion and an interior divider panel extending upward from the tray portion. The tray, corner posts and interior divider wall of the system can be folded from blanks of material.

A modular pallet formed from a plurality of frame members and a plurality of deck members. The deck members extend between the frame members to define an upper deck surface and optionally a lower deck surface of the pallet. A plurality of spaced-apart channels are formed in at least an upper surface of the frame members to receive the deck members. In some embodiments the pallet may be configured as a stringer pallet and in other embodiments the pallet may be configured as a block pallet. In some embodiments the frame members are unitary stringers. In other embodiments the frame members are modular structures each comprising a block pallet subassembly and a deck support panel. The number, size, orientation and spacing of the channels formed in the frame members and the corresponding arrangement of the deck members may vary in different embodiments of the pallet. Once assembled, the frame members and deck members may be integrally connected, such as by heat welding. In some embodiments the pallet is formed from readily recyclable plastic.

Stringers 12 for a pallet 10 constructed from corrugate are disclosed. The stringers 12 are manufactured from corrugate sheets 30 that are die cut and laminated into corrugate stringer blocks 40, in various aspects. The corrugate stringer blocks 40 include a plurality of stringers 12 connected by a shear bridge 34 die cut into the corrugate sheets 30 when forming the stringers 12 from the corrugate sheet 30 to retain the stringer 12 on the corrugate stringer block 40 until a separating force is applied to the block to separate the individual stringers 12 from the corrugate stringer block 40, in various aspects.

A pallet may include a base layer, an intermediate layer, two or more support blocks, and a top layer. The support blocks may be removably attached to the base layer and the intermediate layer such that the support blocks are positioned between the base layer and the intermediate layer. The base layer may include two or more base members, the intermediate layer may include two or more intermediate members and the top layer may include two top outside members, which all may be described as structural members. The structural members may include two or more ribs, may include fiber dispersed in a thermoplastic material, and may include a continuous fiber bundle within each rib.

A block assembly for connecting a first section and a second section of a load bearing assembly includes a male fitting and a female fitting. The male fitting includes a male fitting body and a projection extending from the male fitting body. The female fitting includes a female fitting body and defines a fitting cavity extending within an interior of the female fitting body. The male fitting couples with the female fitting by inserting the male fitting body within the fitting cavity and moving the male fitting body toward a base of the female fitting. The projection on the male fitting interacts with an interlocking joint on the female fitting to resist detachment of the male fitting with respect to the female fitting.

The invention relates to a detachable pallet which comprises a plurality of slides and a plurality of cross-members, wherein the slides comprise anchoring elements, both rigid stops and flexible stops, which contribute to attaching the cross-members to the slides, all in cooperation with tongues and grooves provided in the sides of the cross-members, which are inserted into one another creating a solid, robust joint and a complete load surface. The pallet can also have a tie rod joined to the bottom of the slides, securing same and providing greater robustness to the assembly, allowing it to be used on roller lines.

A system and method are provided for manufacturing a plastic pallet having a plurality of runner assemblies with embedded support structures. Each runner assembly may include a top runner board, a bottom runner board, and a plurality of support structures embedded into the top and bottom runner boards. The pallet may be manufactured using heat to at least partially penetrate and soften the runner boards, to soften the support structures, and to weld the support structures to the runner boards in an embedded manner.

Composite pallets and methods for making and using composite pallets are disclosed. An example composite pallet may include a base layer. The base layer may include a first base board, a second base board, and a cross-member extending between the first base board and the second base board. The cross-member may include a first end region designed to be detachably coupled to the first base board, a second end region designed to be detachably coupled to the second base board, and at least one curved section positioned between the first end region and the second end region. The cross-member may include a polymer. An intermediate layer may be coupled to the base layer. The intermediate layer may include a plurality of intermediate boards. A top layer may be coupled to the intermediate layer. The top layer may include a plurality of top boards.