Systems for providing efficient manufacturing of paper, sheet, and/or box products of varying size and structure, often with pre-applied print (pre-print), are provided herein. Efficient customer ordering/tracking, job aggregation, print imposition, corrugator planning, and tracking and adjustments throughout the manufacturing process are contemplated. A reel editor is configured to edit the roll based on waste and/or errors that occurred during various manufacturing processes (e.g., during printing). A control plan defining what is on each roll of printed web product may be updated after editing. Depending on the configuration, the reel editor may be integrated with various manufacturing components. The reel editor may be configured to determine if there is enough waste on the roll to even making editing worthwhile, such as based on desired quality of the images, customer requirements, different price points, among other possible factors.

The sheet stacker includes a sheet conveyor arrangement, configured for feeding a plurality of sheets and having a sheet discharge end, and a stacking bay. In the stacking bay sheets delivered by the sheet conveyor arrangement are formed into stacks. A stack conveyor is provided in the stacking bay and is movable in a conveyor direction parallel to a sheet feeding direction, according to which the sheets are fed from the sheet discharge end onto the stack conveyor. The sheet discharge end is configured and controlled such that it is gradually lifted during sheet stacking, in order to accommodate a growing stack of sheets being formed on the stack conveyor. A stop plate is positioned in the stacking bay above the stack conveyor and in front of the sheet discharge end of the sheet conveyor arrangement. The stop plate is configured and controlled to be gradually lifted from the stack conveyor as the sheet stack grows, to be withdrawn upon completion of the stack thus allowing removal of the stack in an evacuation direction substantially parallel to the conveyor direction, and to be lowered towards the stack conveyor again.

The splicing device for splicing a trailing edge of a first web material to a leading edge of a second web material includes members defining a feed path of the web material. The device also includes a first cutting member and a second cutting member, cooperating with the first cutting member. One of the two cutting members is provided with a movement transverse to the feed path of the web material, to move the cutting member from an operating position, in which it is in front of the other cutting member, to an idle position, withdrawn with respect to the feed path of the web material.

A diverter conveyor includes a frame supporting an upper conveyor that has an upstream end and a downstream end and that is configured to carry sheets in a first, downstream, direction. A plurality of nip rollers are mounted on the frame upstream of the upstream end of the upper conveyor and are spaced from the upstream end of the upper conveyor by a gap. The nip rollers feed the sheets along a main path to the upstream end of the upper conveyor. A rejection conveyor is supported by the frame and has a portion beneath the gap and extends away from the upper conveyor at an acute angle. A plurality of paddles are mounted at the first gap, and an actuator is operably connected to the paddles and configured to shift the paddles from a first position out of the main path to a second position in the main path.

A device for processing a material web (3) that includes means (2) for conveying the material web in a longitudinal direction (L), wherein both an applied, in particular repeated printed image (9) and a control line (10, 11) extending in the longitudinal direction are configured on the material web (3). The control line (10, 11) has a defined position transverse to the material web (3), and the control line (10, 11) is scanned by means of a sensor (15, 16) in a material web (3) processing step. The control line (3) has a digital code structure in its longitudinal direction (L) that encodes a data set of at least four bits, in particular at least two bytes, of information content.

A sheet stacking system includes a conveyor having a discharge end, a hopper at the discharge end configured to receive the sheets ejected from the discharge end and guide the sheets as they fall in a cascade path onto a platform associated with the hopper, the falling sheets forming a main stack on the platform, the hopper including a backstop facing the discharge end of the conveyor such that the sheets ejected from the discharge end impact against the backstop before forming the main stack, and a first accumulator having at least one first support extending through the backstop and shiftable from a retracted position to an extended position, the at least one first support being movable vertically relative to the backstop in the extended position from a raised location outside the cascade path to a lowered location in the cascade path.

The invention concerns a splice arrangement with a first and second unwinding unit for unwinding a finite first or second material web and a connection apparatus. The connection apparatus comprises a guide, a first preparation apparatus and a second preparation apparatus. The connection apparatus also has a first and second connection apparatus for connecting the finite material webs to form an endless material web and a table unit, displaceable along the guide, for cooperation with the preparation apparatus and the connection apparatus. The splice arrangement further comprises an actuation apparatus for actuating the connection apparatus as well as the table unit.

A sheet stacker including a sheet conveyor arrangement and a stacking bay, wherein sheets delivered by the sheet conveyor arrangement are formed into stacks; the stacking bay including a stacker platform. The stacker platform is provided with a vertical lifting and lowering movement with respect to a stationary supporting structure and is controlled to move downwards while a stack of sheets is formed thereon. The stacker platform supports a stack conveyor configured and controlled to perform at least an evacuation motion, to remove a completed stack from the stacking bay. The evacuation motion of the stack conveyor is oriented such that a completed stack is moved from the stacking bay onto an evacuation conveyor arranged under the sheet conveyor arrangement.

A defect detection device that detects the position of defective parts in a core paper. The device includes a slitter/scorer that cuts a continuous double-sided cardboard sheet along a transport direction. The device includes a cutoff that cuts off a plurality of continuous double-sided cardboard sheets along a width direction to a prescribed length, the continuous double-sided cardboard sheets having been cut to a prescribed width. The device includes a web director that distributes the plurality of continuous double-sided cardboard sheets to respective conveyance tables. The device includes a defective-product-eliminating device that eliminates plate-shaped double-sided cardboard sheets from a conveyance line. The device includes a control device that specifies the plate-shaped double-sided cardboard sheets having defective parts on the basis of the position of the defective parts and the width-direction cutting position on the continuous double-sided cardboard sheets, and operates the defective-product-eliminating device handling the plate-shaped double-sided cardboard sheets.

The line comprises a feed path (P) of the web material (N) and, along the feed path, a transverse cutter (5) for cutting scraps (FS) from the continuous web material (N). The line includes a system for removing scraps of web material cut by the cutter. The system for removing scraps is fitted with a scrap accumulator member (21). The accumulator member (21) is movable in a direction generally parallel to the feed path (P) of the web material between: a position for receiving scraps, wherein the distance between the accumulator member (21) and the cutter (5) is such that scraps (FS) generated by the cutter (5) are collected by the accumulator member (21); and a standby position, at a distance from the cutter (5) such that scraps (FS) generated by the cutter are collected in a space (D) between the cutter (5) and the accumulator member (21).