This invention relates to a polymerization process for forming polymer comprising: contacting (typically in a solution or slurry phase), a monomer and a catalyst system in a reaction zone comprising at least one spiral heat exchanger and recovering polymer, wherein the monomer, the catalyst system and the polymer flow through the at least one spiral heat exchanger in a cross-flow direction relative to spirals of the at least one spiral heat exchanger.

A Fenton apparatus of the present disclosure includes a reactor vessel, gas injection inlets that allow ejection of aeration coolant perpendicular to axis of the reactor vessel to agitate a reaction composition present in the reactor vessel under vortex conditions, a jacket cooling loop encasing the reactor vessel to allow circulation of a jacket coolant selected from a group consisting of forced air, nitrogen gas, and water, a coil cooling loop coiling around the reactor vessel to allow circulation of a coil coolant selected from a group consisting of forced air, nitrogen gas, water, and carbon dioxide. Multiple programmable solenoid valves are provided to individually control injection of the aeration coolant, the jacket coolant, and the coil coolant. A controller is provided to communicate with a temperature sensor and each programmable solenoid valve.

A modular reactor device has an outer housing, a reaction chamber, a fluid pathway connected to the reaction chamber, and a valve to control flow of fluid within the device. The outer housing has a plurality of connection ports including: a fluid input and a fluid output; an electrical input; and a pneumatic input. Either the electrical input or the pneumatic input is connected to the valve to provide for control of the valve, and either the fluid input or the fluid output is connected to the reaction chamber or the fluid pathway. Other aspects provide a base station for receiving and controlling a modular reactor device and methods for manufacturing the modular reactor device and for performing reactions using a modular reactor device.

A reactor and process for the production of bio-diesel. The reactor includes one or more coiled reaction lines. The lines are positioned within a tank containing a heat transfer media such as molten salt, maintained at about 750° F. A pump circulates the media within the tank. An emulsion of alcohol; refined feed stock, including glycerides and/or fatty acids; and preferably water is pumped through the reaction lines at temperatures and pressures sufficient to maintain the alcohol in a super-critical state. The curvature of the coils, pump pulsing, and the flow rate of the emulsion keep the emulsion in a turbulent state while in the reactor, ensuring thorough mixing of the alcohol and feed stock. The alcohol reacts with the glycerides and fatty acids to form bio-diesel. The reaction is fast, efficient with regard to energy input and waste generation, and requires minimal alcohol.

A hydrogen production system includes: a hydrogen compound slurry in which a hydrogen compound member is suspended in a solvent containing water; a first vessel; a second vessel having an internal temperature higher than that of the first vessel; a first passage connecting the first vessel and the second vessel; and a second passage connecting the first vessel and the second vessel and different from the first passage. The hydrogen production system is configured to allow the hydrogen compound slurry contained in the first vessel to move into the second vessel through the first passage, and the hydrogen compound slurry contained in the second vessel to move into the first vessel through the second passage.

Provided is an apparatus for preparing oligomer including: a reactor for carrying out oligomerization reaction by supplying a monomer stream and a solvent stream; and line 1 and line 2 which are separately provided in a lower side of the reactor, wherein line 1 includes a first level control valve and line 2 includes a second level control valve, and the reactor is periodically alternately operated in first operation mode and second operation mode, thereby switching a pipe through which the product is discharged, so that a plugging phenomenon of the pipe through which the product is discharged and the valve can be prevented.

A catalytic membrane composite that includes porous supported catalyst particles durably enmeshed in a porous fibrillated polymer membrane is provided. The porous fibrillated polymer membrane may be manipulated to take the form of a tube, disc, or diced tape and used in multiphase reaction systems. The supported catalyst particles are composed of at least one finely divided metal catalyst dispersed on a porous support substrate. High catalytic activity is gained by the effective fine dispersion of the finely divided metal catalyst such that the metal catalyst covers the support substrate and/or is interspersed in the pores of the support substrate. In some embodiments, the catalytic membrane composite may be introduced to a stirred tank autoclave reactor system, a continuous flow reactor system, or a Parr Shaker reaction system and used to effect the catalytic reaction.

Methods and systems for solution polymerization. The method can include forming a first mixture stream consisting essentially of at least one catalyst and a process solvent, and forming a second mixture stream consisting essentially of at least one activator and the process solvent. The first mixture stream and the second mixture stream can be fed separately to at least one reaction zone comprising one or more monomers dissolved in the process solvent where the at least one monomers can be polymerized within the at least one reaction zone in the presence of the catalyst, activator and process solvent to produce a polymer product.

In at least one embodiment, a reactor includes a reactor body. A first internal heat exchanger and a second internal heat exchanger are within the reactor body. One or more slabs of one or more static inserts are disposed between the first internal heat exchanger and the second internal heat exchanger. A plurality of flow paths is defined between the plurality of flow channels of the first internal heat exchanger and the plurality of flow channels of the second internal heat exchanger. Each static insert is configured to rotate or translate a flow path so that on average, the existing boundary layers formed in the first heat exchanger are moved away from the channel walls by a distance of equal or greater than the thickness of the boundary layers at the exit of the first heat exchanger.

Reactors and systems for producing fuel gases are provided herein. In some embodiments, the reactor comprises: an outer sleeve, and inner reaction tube received within the outer sleeve, and an induction heater comprising an induction coil wrapped around the outer sleeve, wherein the induction coil is approximately the same length as the inner reaction tube and longitudinally aligned with the inner reaction tube. Systems including the reactor can be modular such that they can be installed on site at fuel stations and other locations. Related methods for making a fuel gas are also provided.