B22F2009/0836

Metal powder, method of producing additively-manufactured article, and additively-manufactured article

A metal powder contains not less than 0.10 mass % and not more than 1.00 mass % of at least one of chromium and silicon, and a balance of copper. The total content of the chromium and the silicon is not more than 1.00 mass %. In accordance with an additive manufacturing method for this metal powder, an additively-manufactured article made from a copper alloy is provided. The additively-manufactured article has both an adequate mechanical strength and an adequate electrical conductivity.

METHOD FOR SELECTIVELY OXIDIZING METALS OF AN ALLOY
20210170489 · 2021-06-10 ·

A method of selectively oxidizing one or more target metals in an alloy comprising target and non-target metals is provided. The method comprises the steps of: i) melting the alloy and exposing the molten alloy to simultaneous fragmentation and oxidation in the presence of an oxygenated atomizing gas under conditions sufficient to yield an oxidation potential that oxidizes the one or more target metals in the alloy and does not oxidize the non-target metal(s); and ii) allowing the treated alloy to solidify. The method is useful to purify a non-target base metal. The method is also useful to produce a metal compound comprising a desired content of one or more oxidized target metals above the theoretical maximum generally achieved by thermal plasma spray surface coating applications.

Material for forming metal matrix composite and metal matrix composite bulk

A metal matrix composite material includes 60-90 wt. % of aluminum alloy powders and 10-40 wt. % Fe-based amorphous alloy powders. The aluminum alloy powders are used as the matrix of the metal matrix composite material, and the Fe-based amorphous alloy powders include Fe.sub.aCr.sub.bMo.sub.cSi.sub.dB.sub.eY.sub.f, wherein 48 at. %≤a≤50 at. %, 21 at. %≤b≤23 at. %, 18 at. %≤c≤20 at. %, 3 at. %≤D≤5 at. %, 2 at. %≤c≤4 at. %, and 2 at. %≤f≤4 at. %.

Device and method for melting a material without a crucible and for atomizing the melted material in order to produce powder

The present disclosure relates to a device for melting a material without a crucible and for atomizing the melted material in order to produce powder, comprising: an atomizing nozzle; an induction coil having windings, which become narrower in the direction of the atomizing nozzle at least in some sections; and a material bar at least partially inserted into the induction coil. The induction coil is designed to melt the material of the material bar in order to produce a melt flow. The induction coil and the atomizing nozzle are arranged in such a way that the melt flow is or can be introduced into the atomizing nozzle through a first opening of the atomizing nozzle in order to atomize the melt flow by means of an atomizing gas, which can be introduced into the atomizing nozzle.

METHOD FOR PRODUCING AN ABRASION-RESISTANT COATING ON SURFACE OF 3D PRINTED TITANIUM ALLOY COMPONENTS
20210078079 · 2021-03-18 ·

The present invention relates to a method for producing an abrasion-resistant coating on surface of a 3D printed titanium alloy component, which belongs to the field of surface modification. The method comprises using spherical TC4 titanium alloy powder as a base material and adopting selective laser melting (SLM) technology to manufacture a 3D printed titanium alloy component in a layer-by-layer stacking manner, using graphene oxide to perform friction-induction treatment, and making the graphene oxide infiltrate into the surface of the TC4 titanium alloy component to obtain a graphene oxide surface coating. The goal of improving the friction and wear performance of the TC4 titanium alloy printed components is achieved. The preparation method is simple, and the steps are easy to operate. Introducing the graphene oxide is beneficial to reduce the generation of wear debris during the friction and wear processes and improve tribological characteristics of the base material.

NiTiHf High Temperature Shape Memory Alloy with Two-Way Shape Memory Effect, and 4D Printing Method and Application Thereof
20230415234 · 2023-12-28 ·

The invention belongs to the technical field of shape memory alloys and additive manufacturing, and discloses a NiTiHf high temperature shape memory alloy with two-way shape memory effect and a 4D printing method and application thereof. The 4D printing method includes alloy powder processing, model building and substrate preheating, and 4D printing forming. The present invention patent is based on the design concept of reducing thermal gradient and the environmental friendly concept of clean production. It adopts substrate preheating combined with low laser power and low scanning speed laser powder bed fusion technology or low preheating temperature electron beam powder bed fusion technology to improve the formed alloy. The lattice compatibility with the NiTi substrate reduces the residual stress of the formed sample, and produces no cracks, no obvious holes, density 99%, high phase transformation temperature, excellent tensile mechanical properties and two-way shape memory effect.

IRON-BASED METAL POWDER FOR ULTRA-HIGH-SPEED LASER CLADDING, ITS PREPARATION METHOD AND ITS APPLICATION

An iron-based metal powder for ultra-high-speed laser cladding comprising chemical composition and mass percentage of the metal powder of: C 0.61.0%, Cr 17.020.0%, Ni 5.06.5%, Mn 2.04.0%, Mo 1.01.5%, Ti 4.06.0%, B 1.01.5%, N 0.080.15%, Si0.5%, P0.030%, S0.030%, balance of Fe and unavoidable impurities, wherein the particle size of the metal powder is 1565 m, the fluidity is 1620 s/50 g.

Metal powder, method of producing additively-manufactured article, and additively-manufactured article

A metal powder contains not less than 0.10 mass % and not more than 1.00 mass % of at least one of chromium and silicon, and a balance of copper. The total content of the chromium and the silicon is not more than 1.00 mass %. In accordance with an additive manufacturing method for this metal powder, an additively-manufactured article made from a copper alloy is provided. The additively-manufactured article has both an adequate mechanical strength and an adequate electrical conductivity.

Metal powder, method of producing additively-manufactured article, and additively-manufactured article

A metal powder contains not less than 0.10 mass % and not more than 1.00 mass % of at least one of chromium and silicon, and a balance of copper. The total content of the chromium and the silicon is not more than 1.00 mass %. In accordance with an additive manufacturing method for this metal powder, an additively-manufactured article made from a copper alloy is provided. The additively-manufactured article has both an adequate mechanical strength and an adequate electrical conductivity.

Electrospray pinning of nanograined depositions

A method and apparatus for fabrication of objects retaining nano-scale characteristics. A composition is provided comprising grain growth inhibitor particles in solution with a binding agent in a molten phase. An electric field and a magnetic field are generated with a combined extraction electrode. The composition is electrosprayed from a nozzle with the electric field to form a stream of droplets. The electric field drives the droplets toward a moving stage holding an object comprising successive deposition layers. The magnetic field limits dispersion of the stream of droplets. The stage is moved laterally as the stream of droplets impacts the object to form a current deposition layer of the object. The stage is moved vertically as necessary to maintain a target stand-off distance between the nozzle and a previous deposition layer of the object, based on profile data of the previous deposition layer.