A process for the production of steel powders including the steps of: providing molten iron from a blast furnace, refining the molten iron in a converter to form molten steel including up to 600 ppm C, up to 120 ppm S, up to 125 ppm P, up to 50 ppm N and up to 1200 ppm O, pouring the molten steel in a plurality of induction furnaces, adding, in each of the plurality of induction furnaces, at least one ferroalloy to adjust the steel composition, pouring the molten steel at the desired composition of each induction furnace in a dedicated reservoir connected to at least one gas atomizer, feeding the at least one gas atomizer of each reservoir in molten steel from each reservoir under pressure and gas atomizing the molten steel to form the steel powder at the desired composition.

Provided are: an alloy member that is excellent in homogeneity of both the alloy composition and microstructure and excellent in shape controllability and includes a high entropy alloy having high mechanical properties and high corrosion resistance, a process for producing the same, and a product including the alloy member.

In the present invention, the alloy member having a chemical composition comprising elements of Co, Cr, Fe, Ni, and Ti each in an amount within a range of 5 atomic % or more and 35 atomic % or less and Mo in an amount within a range of more than 0 atomic % and 8 atomic % or less, the reminder consisting of unavoidable impurities, wherein ultrafine grains having an average grain diameter of 100 nm or less are dispersed and precipitated in a parent phase crystal.

According to one or more embodiments presently described, a mixture of lead oxide and lead metal particles may be formed by a method that includes forming a molten metal lead material from a solid lead metal supply material, introducing the molten metal lead material into a reaction zone of a reactor, and contacting the molten metal lead material with an oxidizing gas in the reaction zone to oxidize a portion of the molten metal lead material and form at least solid lead oxide particles and solid lead metal particles. The molten metal lead material may be introduced to the reaction zone in a laminar flow or as atomized molten particles. The weight ratio of formed solid lead oxide particles to solid lead metal particles may be less than 99:1.

According to one or more embodiments presently described, metal-containing particles may be formed by a method including forming a molten material from a solid supply material, introducing the molten material into a reaction zone of a Barton reactor, and contacting the molten material with a processing gas in the reaction zone to form solid metal-containing particles comprising solid metallic particles and solid metal oxide particles. The Barton reactor may include a reaction vessel which may include a top cover and sidewalls defining the reaction zone, an agitator, a processing gas inlet, and a product outlet. The molten material may be introduced to the reaction zone in a laminar flow or as atomized molten particles. Less than 99% of the particles may include metal oxide.

According to one or more embodiments presently described, metal-containing particles may be made by a method that includes introducing a molten material into a reaction zone of a reactor system, passing a process gas into the reaction zone in a direction substantially tangential to a sidewall of the reaction zone, and contacting the process gas with the molten material in the reaction zone to form metal-containing particles. The molten material may be introduced into an upper portion of the reaction zone The reaction zone may include a substantially circular cross-section, and the molten metal may be introduced into the reaction zone in a laminar flow or as atomized particles.

According to one or more embodiments presently described, a method for processing metal-containing materials may include passing a feed stream through a first conduit of a multi-conduit reactor, the feed stream including metal-containing material in a molten phase; passing a fluid stream through a second conduit of the multi-conduit reactor; and contacting the feed stream with the fluid stream in a mixing zone downstream of the first conduit and second conduit, thereby causing a chemical or physical change in the one or more materials of the feed stream to form a product stream comprising metal-containing particles.

Provided are a coating for preventing marine biofouling and a preparation method thereof, wherein, the coating for preventing marine biofouling, including an antifouling cladding layer disposed on a metal substrate, the antifouling cladding layer is a metastable-phase antifouling cladding layer; the antifouling cladding layer includes a dispersedly distributed Fe-rich precipitation phase and a Cu-rich solid solution containing supersaturated Fe, and the Cu-rich solid solution containing supersaturated Fe is a CuFeSnSiP copper-based solid solution; the antifouling cladding layer is prepared by a raw material of a CuFeSnSiP alloy powder; the CuFeSnSiP alloy powder is prepared by the following raw materials in mass percentage: Fe: 8% to 40%; Sn: 0.3% to 8%; Si: 0.1% to 0.5%; P: 0.1% to 0.5%; and Cu as a balance; and the metal substrate is selected from the group consisting of a steel substrate, a copper alloy substrate, a titanium alloy substrate, and an aluminum alloy substrate.

The invention relates to a method for coding metal powder. Said method comprises the following steps: providing a melt, forming a melt stream, spraying the melt stream by means of a spraying fluid, and forming metal powder particles from the melt stream. The method is characterized in that, during the spraying of the melt and/or the spraying fluid, a coding component or a coding gas is added in such a way that the use of the coding component in the metal powder can be detected, wherein the gaseous coding component comprises one or more isotopes of at least one gas and the fraction of the at least one isotope is changed in comparison with the naturally occurring fraction of said isotope in the gas and/or wherein the gaseous coding component contains gaseous alloying elements.

A process for manufacturing metal powders, including (i) feeding a chamber of a gas atomizer with molten metal, (ii) atomizing the molten metal by injection of gas so as to form metal particles, (iii) cooling the metal particles in the lower section of the chamber by injecting gas from the bottom of the chamber so as to form a bubbling fluidized bed of metal particles. The gas atomizer thereof is also provided.

A process for manufacturing metal powders including (i) discharging metal particles from a chamber of a gas atomizer in a conveyor, (ii) simultaneously cooling and transporting the metal particles in the form of a fluidized bed formed in the conveyor. The invention also relates to the installation thereof.