A method for starting up a nozzle channel of a print head for processing liquid molten metal, the method including the following steps: A) preparing the print head, wherein metal is melted in a crucible to form a molten metal, and a piston tip is introduced into a nozzle chamber, B) creating an overpressure inside the crucible which encourages molten metal to enter the nozzle chamber, C) moving the piston tip in the nozzle chamber, the piston tip being moved back and forth by an actuator at a filling frequency until molten metal is expelled from the nozzle channel, D) moving the piston tip in the nozzle chamber, the piston tip being moved back and forth by the actuator, wherein initially the movement is performed at a starting amplitude at which molten metal is expelled from the nozzle channel out of the print head, and subsequently the amplitude of the movement is gradually reduced, and wherein the movement is performed with gradual reduction of the amplitude until molten metal is no longer being expelled from the nozzle channel out of the print head, wherein the amplitude at which molten metal is barely being expelled from the nozzle channel out of the print head is defined as the limit amplitude.

An ejector of liquid material to form spherical particles includes a crucible for retaining liquid material, an orifice area defining at least one orifice, and an actuator responsive to a voltage signal for causing material to be ejected from the crucible through the orifice. A method comprises applying a voltage signal of a first type and a second type to the actuator, causing a material droplet of a first size and a second size to be ejected through the orifice. Alternately or in addition, the orifice area defines a first orifice having a first diameter and a second orifice having a second diameter different from the first diameter, whereby a signal causes a material droplet of a first size to be ejected through the first orifice and a material droplet of a second size to be ejected through the second orifice.

A hot die face granulation of melt-type materials, such as polymer melts, which pass through the melt channels of a die plate and are divided into granulate while still hot on the outlet surface. The die plate includes a die plate body having melt channels, which pass through the die plate body and feed onto an outlet surface distributed in ring-shaped formations, on which outlet surface the exiting melt strands are divided by a rotating blade, a granulation head comprising a die plate of this type, as well as an underwater or water ring granulator comprising a granulation head of this type. The invention also relates to a method for producing a die plate of this type.

A hot die face granulation of melt-type materials, such as polymer melts, which pass through the melt channels of a die plate and are divided into granulate while still hot on the outlet surface. The die plate includes a die plate body having melt channels, which pass through the die plate body and feed onto an outlet surface distributed in ring-shaped formations, on which outlet surface the exiting melt strands are divided by a rotating blade, a granulation head comprising a die plate of this type, as well as an underwater or water ring granulator comprising a granulation head of this type. The invention also relates to a method for producing a die plate of this type.

A method of producing iron powder by a water atomization process may include preparing a molten metal in a tundish, discharging the molten metal in a free-falling manner by opening an orifice formed on a bottom of the tundish, and producing iron powder by spraying water onto the free-falling molten metal using a pair of water spraying nozzles, an angle formed by the water spraying nozzles being at least 45.

The present invention provides a power manufacturing apparatus capable of preventing particle growth when fine powder is formed through a fluid, the apparatus comprising: a molten steel providing part for providing molten steel; and a cooling fluid spraying part which is arranged at a lower part of the molten steel providing part and sprays a cooling fluid on the molten steel in order to pulverize the molten steel provided by the molten steel providing part, wherein the cooling fluid spraying part forms a first flow for cooling the molten steel so as to pulverize the molten steel and a second flow for forming a descending air current in the molten steel.

A caster assembly configured to process and store a material includes a reaction chamber, a storage assembly configured to store material processed in the reaction chamber, and a blower configured to process and store the material. The reaction chamber includes a vessel configured to hold the material in a melted state prior to processing and a powder generating assembly configured to receive the material from the melting vessel. The powder generating assembly includes a feeding chamber and a feeding device disposed at least partially within the feeding chamber. The feeding device includes at least one nozzle configured to inject inert fluid, where the fluid is a gas, liquid, or combination of the two into the feeding chamber and a material inlet through which the material is configured to flow into the feeding chamber to be exposed to the inert fluid, where the fluid is a gas, liquid, or combination of the two.

The present disclosure is directed to methods of preparing substantially spherical metallic alloyed particles, having micron and sub-micron (i.e., nanometer)-scaled dimensions, and the powders so prepared, as well as articles derived from these powders. In particular embodiments, these metallic alloyed particles, comprising rare earth metals, can be prepared in sizes as small 80 nm in diameter with size variances as low as 2-5%.

Atomization processes for manufacturing a metal powder or an alloy powder having a melting point comprising of about 50 Celsius to about 500 Celsius are provided herein. In at least one embodiment, the processes comprise providing a melt of a metal or an alloy having said melting point of about 50 Celsius to about 500 Celsius through a feed tube; diverting the melt at a diverting angle with respect to a central axis of the feed tube to obtain a diverted melt; directing the diverted melt to an atomization area; and providing at least one atomization gas stream to the atomization area. The atomization process can be carried out in the presence of water within an atomization chamber used for the atomization process. In at least one embodiment, the processes provide a distribution of powder with an average particle diameter under 20 microns with geometric standard deviation of lower than about 2.0.

A metal powder production apparatus includes a molten metal supply section which supplies a molten metal, a cylindrical body which includes an upper part placed on a lower side of the molten metal supply section and a lower part provided on a lower side of the upper part, a fluid jet section which jets a gas (fluid) toward the molten metal, and a cooling liquid outflow section which allows a cooling liquid to flow out along the inner circumferential surface of the upper part. In the metal powder production apparatus, an angle formed by the axial line of the upper part of the cylindrical body and the vertical line is 0 or more and 20 or less, and an angle formed by the axial line of the lower part of the cylindrical body and the vertical line is 0 or more and 20 or less.