The present application describes an article having a first metal component joined to a second metal component by a metallurgic joint of presintered powdered metal interposed between contiguous surfaces of the first metal component and the second metal component. The present application also describes a composition for use in a brazing process comprising a presintered powdered metal. The present application also describes a process for brazing including the following steps: presintering a powdered metal; adding the presintered powdered metal to a first and second metal component; and heating the combination of the first and second metal components containing the presintered powdered metal until the powdered metal melts and joins the metal components to form a metallurgic joint.

A method of making an assembly having a cast iron subassembly. The method may include providing a steel insert having a first joining surface and bonding the steel insert to a cast iron part to form a cast iron subassembly such that the first joining surface may be an exterior surface of the cast iron subassembly.

Provided is a flux-cored wire with excellent welding workability, AW performance, and SR performance that can use both 100% CO.sub.2 gas and ArCO.sub.2 mixed gas as the shield gas in an initial layer welding for a structure body, particularly, a pipeline. The flux-cored wire with a flux filled into a steel outer sheath, includes, relative to the total mass of the wire: Mn: 1.5 to 3.1% by mass; Ni: 0.2% or more by mass and less than 1.00% by mass; at least one kind of Si, a Si alloy, and a Si oxide: 0.3 to 1.0% by mass in terms of Si; Ti: 0.05 to 0.29% by mass; C: 0.06 to 0.30% by mass; at least one kind of B, a B alloy, and a B oxide: 0.0030 to 0.0090% by mass in terms of B; and Fe: 91 to 97% by mass.

A joining method includes placing a brazing element between an interface area of a first ceramic piece and an interface area of a second ceramic piece to create a joining pre-assembly and placing the components of said joining pre-assembly into a process chamber. Oxygen is removed from said process chamber and at least said brazing element of said joining pre-assembly is heated, thereby hermetically joining said first ceramic piece to said second ceramic piece. Said brazing element consists of Cobalt and Carbon.

The present application describes an article having a first metal component joined to a second metal component by a metallurgic joint of presintered powdered metal interposed between contiguous surfaces of the first metal component and the second metal component. The present application also describes a composition for use in a brazing process comprising a presintered powdered metal. The present application also describes a process for brazing including the following steps: presintering a powdered metal; adding the presintered powdered metal to a first and second metal component; and heating the combination of the first and second metal components containing the presintered powdered metal until the powdered metal melts and joins the metal components to form a metallurgic joint.

A method for producing a component structure from a first component and a second component may involve connecting the first component to the second component by way of a thermal joining process. The component structure has good crash properties, has good vibration resistance, has a lightweight construction, and is produced cost-effectively at least in part because the first component being a steel composite structure comprising a softer layer and a more-rigid layer. The softer layer may have a lower material strength and a higher deformability than the more-rigid layer. A part of a joint zone that is located in the first component may be formed at least partially in the relatively soft layer.

Embodiments of the present invention comprise a system and method to weld or join coated materials using an arc welding system alone, or in combination with a hot wire system, where the arc welding system uses a welding current having an AC current portion to build a droplet for transfer to the workpiece. In further embodiments, the workpiece is coated with a material, such as zinc, and the arc welding system uses an AC welding waveform which is capable of welding coated workpieces with little or no porosity or spatter and can achieve enhanced performance. Additional embodiments use an enhanced electrode to provide optimum porosity performance. Such embodiments allow for the welding of coated material with little or no porosity and spatter, and at a high welding rate.

Embodiments of the present invention comprise a system and method to weld or join coated materials using an arc welding system alone, or in combination with a hot wire system, where the arc welding system uses a welding current having an AC current portion to build a droplet for transfer to the workpiece. In further embodiments, the workpiece is coated with a material, such as zinc, and the arc welding system uses an AC welding waveform which is capable of welding coated workpieces with little or no porosity or spatter and can achieve enhanced performance. Additional embodiments use an enhanced electrode to provide optimum porosity performance. Such embodiments allow for the welding of coated material with little or no porosity and spatter, and at a high welding rate.

Cladding deposit compositions with improved surface roughness are provided by balancing percent weights of finely dispersed carbides such as Boron (B), Chromium (Cr), Molybdenum (Mo), Niobium (Nb), Vanadium (V), and Tungsten (W). The result is a deposit with high surface roughness, high hardness, and high stress abrasion resistance while increasing bond strength from 7,000 psi to 60,000 psi when compared to typical anti-skid cladding alloys.

A joining method includes placing a brazing element between an interface area of a first ceramic piece and an interface area of a second ceramic piece to create a joining pre-assembly and placing the components of said joining pre-assembly into a process chamber. Oxygen is removed from said process chamber and at least said brazing element of said joining pre-assembly is heated, thereby hermetically joining said first ceramic piece to said second ceramic piece. Said brazing element consists of Cobalt and Carbon.