A hot channel device for guiding an incoming hot melt, in particular a plastic melt, to a gate opening of a mould insert of a tool, which gate opening can be opened and closed again by a movable needle, wherein the hot channel device has a first hot channel region, with a coolable melt transfer region, and a second hot channel region, which are arranged one behind the other in the flow direction of the melt toward the mould insert, wherein the coolable melt transfer region has a melt transfer chamber, which is penetrated by the needle, said needle being guided displaceably in a needle channel so as to be sealed by a needle seal, and the needle channel continues in an aligned manner in a melt channel of the second hot channel region.

A vehicular resin molded article is formed by solidifying a molten resin filled in a cavity of an injection mold and having a concave gate mark formed by a valve pin and remaining thereon in which L/T is 190 or more where L is a flow distance of the molten resin from the gate mark to a filling terminal and T is a maximum thickness. When the valve pin is moved to the cavity side and is pressed against the molten resin, since the contact area of a tip end portion with respect to the molten resin in the vehicular resin molded article increases and the temperature of the tip end portion in the valve pin tends to decrease, the portion of the vehicular resin molded article where the valve pin is pressed against is sufficiently solidified and string drawing or silver streak is less likely to occur.

Injection molding apparatus (1) comprising: an actuator (14, 940, 941, 942) comprising a rotor (940r, 941r, 942r) controllably rotatable by electric power, the actuator (14, 940, 941, 942) being interconnected to a controller (16) that generates drive signals (DC), an electrical drive device (940d, 941d, 942d) comprising an interface that receives the drive signals (DC) and controllably distributes electrical energy or power in controllably varied amounts according to the drive signals (DC) to a driver (940dr, 941dr, 942dr) that drives the rotor (940r, 941r, 942r), a valve pin (1040, 1041, 1042) having an axis (X) and a control surface (43, 45, 102m) drivable upstream and downstream through a downstream feed channel (17, 19, 160, 940c, 941c, 942c) the downstream feed channel having a complementary surface (47, 103s) adapted to interface with the control surface (43, 45, 102m) upstream and away from the gate.

A hot runner system having a nozzle and a manifold seated against the nozzle. An actuator plate is spaced apart from the manifold by a support pad which surrounds a lower mouth of an actuator bore that extends through the actuator plate. A valve pin extends through the support pad and the manifold to a downstream end of the nozzle. A cylinder is received in the actuator bore from a rearward side of the actuator plate and a piston coupled to the valve pin is received in the cylinder from a forward end of the cylinder.

A method for injection molding of plastic material by means of at least one injector whose pin valve can be displaced between a fully closed position and a maximum controlled fashion according to a position and speed of the pin valve. During displacement of the pin valve from the fully closed position to the maximum open position, and/or vice versa, the pin valve is stopped in intermediate positions and the displacement speed thereof is uniform and constant. An initial opening step at maximum speed and one or more steps of inversion of the motion of the pin valve can be provided for.

A system is disclosed for micro-molding articles. The system melts and pre-pressurizes thermoplastic material to a first level, within a plasticizing barrel. The melt pressure of the thermoplastic material is manipulated to a second level, within a hot runner. The melt pressure of the thermoplastic material is manipulated to an ultra-cavity packing pressure within a valve gate nozzle.

An injection molding apparatus (5) comprising an injection molding machine (IMM), a heated manifold (60) that receives injection fluid (9) and distributes the injection fluid through a fluid distribution channel (120), a mold (70) having a cavity (80) and one or more valves (50) having a valve pin (100) the one or more valves (50) being comprised of: an electrically driven actuator (200), a controller including an algorithm that controllably limits rotation of a shaft (12) or output rotation device (16, 430, 500) during the course of an entire injection cycle to selectable angular positions that create a moment arm that extends between selected a selected minimum moment arm and a selected maximum moment arm, the selectable angular positions being between 70 degrees above and 70 degrees below an angular position that corresponds to the selected maximum moment arm.

An apparatus for controlling the rate of flow of a fluid mold material comprising: a manifold, an actuator interconnected to a valve pin, a position sensor that senses position of the valve pin, a controller that controls movement of the actuator according to instructions that instruct the actuator to drive the valve pin upstream at one or more selected intermediate velocities in response to receipt by the controller of a signal from the position sensor that the valve pin is disposed in the one or more intermediate upstream gate open positions.

An injection molding apparatus (5) comprising: an actuator (10) comprising a thermally conductive housing body (12) mounted in direct heat or thermally conductive contact with one or more mounts (60, 50, 803) that are in turn mounted in direct heat conductive contact or communication with the manifold (20), the cooling device (500, 800) comprising a heat transmitter comprised of an arm, member (502) or leg (800l) that is either: disposed in direct or integral thermal contact with a complementary surface (12ls) of the actuator (10) or, configured to have compressible spring joints (800s).

An injection molding machine with an injection system and a clamping system. The injection system may include a removable injection module defining a portion of the material flow path. The injection module may include all of parts that come in contact with the material between the material source and the mold. The injection module may include a valve arrangement movable between a fill position to load the injection module with material and an inject position to eject material from the injection module into the mold. The actuators for the injection module may be supported on the machine rather than the injection module. The clamping system may include a platen linear actuator to open and close the mold, and a hydraulic clamping system to apply clamping force to the closed mold. The hydraulic clamping system may include a free-float valve manifold assembly that selectively places the hydraulic cylinders in free-float mode.