A liquid-containing container manufacturing method includes: a liquid blow molding step of molding a preform into a liquid-containing container of a shape along an inner surface of a mold for blow molding, by supplying a liquid pressurized from a supply path into the preform in a state in which a blow nozzle engages with a mouth part of the preform; and a headspace formation step of forming a headspace in the liquid-containing container, by operating a pressurized liquid supply source in a suction direction to discharge the liquid from inside the liquid-containing container through the supply path, thereafter closing the supply path, and discharging the liquid from inside the liquid-containing container through a discharge port of a discharge rod extending into the liquid-containing container through the blow nozzle.

A liquid-containing container manufacturing method includes: a liquid blow molding step of molding a preform into a liquid-containing container of a shape along an inner surface of a mold for blow molding, by supplying a liquid pressurized from a supply path into the preform in a state in which a blow nozzle engages with a mouth part of the preform; and a headspace formation step of forming a headspace in the liquid-containing container, by operating a pressurized liquid supply source in a suction direction to discharge the liquid from inside the liquid-containing container through the supply path, thereafter closing the supply path, and discharging the liquid from inside the liquid-containing container through a discharge port of a discharge rod extending into the liquid-containing container through the blow nozzle.

A system for forming a container includes an injection station configured to inject a liquid material into a mold to form a preform. The system also includes a forming station including an apparatus for forming a container. The apparatus includes a blow mold configured to receive the preform and inject air into the preform to form the container. The blow mold includes an inner mold surface. The apparatus also includes at least one stretching rod configured to contact the preform in the blow mold and stretch the preform. The apparatus further includes electric heating elements coupled to the blow mold and positioned adjacent the inner mold surface to heat the inner mold surface. The system further includes a removal station configured to release the container from the system.

Provided is a stretching rod for a molding unit for manufacturing a container from a preform and a method for manufacturing a container by stretch blow-molding. The stretching rod extends longitudinally, parallel to a main axis Y, and comprises a body of cylindrical or tubular form, a distal end in the extension of said body, at least one internal channel to allow the circulation of a cooling gas to said distal end, a flat situated at the distal end of the stretching rod, an end-fitting protruding from said flat and a plurality of orifices, said orifices being fluidically connected with said internal channel and being distributed around said end-fitting on said flat. The rod can include an annular skirt in the extension of said body, at said distal end, said skirt having a height less than the height of said end-fitting.

An apparatus for forming plastic preforms into plastic containers, includes at least one forming station which forms the plastic preforms into the plastic containers by applying a flowable medium to the plastic preforms, wherein the forming station comprises a blow mold (26), and a rod-like body which is insertable into the plastic preforms via a mouth of the plastic preforms, and a moving device which is configured for moving the rod-like body in the longitudinal direction of the plastic performs. The rod-like body has a channel for guiding the flowable medium, and the forming station has a valve device controlling the supply of the flowable medium into the channel. The said valve device is arranged on the moving device and/or a ratio between an inner diameter of the rod-like body and an outer diameter of said rod-like body is, at least in sections, smaller than or equal to 0.5.

A stretch rod for blowing a preform into a container is disclosed. The stretch rod includes a hollow, cylindrical body that is made of metal, a first plurality of apertures, and a second plurality of apertures. The body of the stretch rod includes a handle pocket zone with the first plurality of apertures and an optional zone disposed on the stretch rod below the handle pocket zone, the optional zone including the second plurality of apertures. Compressed air is blown through the first plurality of apertures and the second plurality of apertures of the stretch rod to form the blown container.

A stretch rod for blowing a preform into a container is disclosed. The stretch rod includes a hollow, cylindrical body that is made of metal, a first plurality of apertures, and a second plurality of apertures. The body of the stretch rod includes a handle pocket zone with the first plurality of apertures and an optional zone disposed on the stretch rod below the handle pocket zone, the optional zone including the second plurality of apertures. Compressed air is blown through the first plurality of apertures and the second plurality of apertures of the stretch rod to form the blown container.

Ways for simultaneously forming and filling a container are provided. A hydraulic intensifier (60) receives a first liquid (18) and dispenses the first liquid (18) at a first pressure, where a moveable member (62) having a first surface (64) contacts the first liquid (18) and a second surface (66) contacts a second liquid (68). The second liquid (68) provides a second pressure on the second surface (66) so that the first pressure is applied to the first liquid (18) by the first surface (64). The first surface (64) has a smaller area than the second surface (66) and the first pressure is greater than the second pressure. A blow nozzle (22) transfers the first liquid (18) at the first pressure into a preform (12) within a mold cavity (16) to urge the preform (12) to expand toward an internal surface (34) of the mold cavity (16) and form a resultant container. The first liquid (18) remains within the container as an end product.

Systems and methods for making a reduced material container (105) are provided that hold a preform (130) adjacent to an open end (165) of the preform (130), stretch the preform (130), close a mold (110, 120) about the stretched preform (175) to form a truncated preform (185), and introduce a pressurized fluid (160) into the truncated preform (185) to expand the truncated preform (185) and form the reduced material container (105). A stretch rod (125) can be inserted into the preform (130) to mechanically stretching the preform (130). The mold (110, 120) accepts the preform (130) at a first end (135) thereof, has an open state and a closed state, and the closed state forms a cavity (140) defining an internal surface (145) having a second end (150) located remotely from the first end (135). A first length (155) is defined by a distance between the first end (135) and the second end (150), the stretch rod (125) mechanically stretching the preform (130) to a second length (170), the second length (170) being greater than the first length (155).

Methods and systems for simultaneously forming and filling a container from a preform with fluid, adjusting a fill point of the fluid, and removing air and/or foam from within the container. One of the methods includes injecting fluid from a fill source into the preform through a nozzle passage defined between the nozzle and a seal pin of the forming and filling system to simultaneously form the container from the preform and fill the container. After the container is formed and filled, the seal pin is actuated to close the nozzle passage and prevent fluid and air from exiting the container through the nozzle passage, thereby trapping fluid and air within the container under pressure. Air, fluid, and/or foam is extracted out from within the container through a passageway defined within a stretch rod to adjust a fill point of the container.