A liquid container manufacturing method includes: a liquid blow molding step of molding a preform into a liquid container; and a headspace formation step of forming a headspace, by discharging, in a state in which a liquid supply path is closed, a liquid out of the liquid container through a discharge port, the discharge accomplished by drawing-in by a liquid drawing source. In the headspace formation step, a pressurized gas is supplied from a pressurized gas supply source into the liquid container through a gas supply port to thereby assist the discharge, by the drawing-in, of the liquid out of the liquid container through the discharge port, and, when a pressure in a discharge path has increased to a set value, the supply of the pressurized gas by the pressurized gas supply source is stopped.

A method of forming a container, the method comprising the steps of: providing an injection moulded preform composed of a biaxially-orientable thermoplastic material, the preform being substantially planar and having a peripheral edge and a central portion; clamping at least a portion of the peripheral edge of the preform in a frame; heating the preform; stretch blow moulding the heated preform, clamped with the frame, within a mould cavity defined by a first female mould to form an intermediate article having a bottom wall and an annular sidewall beneath an upper edge clamped within the frame, the stretch blow moulding step using a stretch rod to engage an inner side of at least the central portion of the preform and axially to stretch at least a part of the central portion of the preform prior to blowing a pressurized gas against the inner side which urges the opposite side of the preform radially outwardly against the mould; and shrinking the intermediate article, clamped with the frame, onto a second male mould to form a container having a bottom wall, defining a base, and an annular sidewall, defining a body portion, beneath the upper edge clamped within the frame, the container comprising biaxially oriented thermoplastic material in the annular sidewall and at least an outer portion of the bottom wall. Also disclosed is a wide mouth container which may be formed by the method.

When an injection stretch blow molding machine in which the molding cycle is tried to be shortened manufactures hollow molded bodies, blow molding in which shaping and cooling are simultaneously performed by blowing compressed air from a single compressed air supply source while discharging compressed air is performed to achieve energy saving for manufacturing hollow molded bodies.

A blowing apparatus 10 of a stretch blow molding apparatus 11 includes a compressed air supply source 32 configured to send out compressed air adjusted to have an air pressure at which an object to be shaped e is inflated to be shaped into a hollow molded body, an inflow passage 33 through which the compressed air from the compressed air supply source 32 flows to the internal space of the object to be shaped e disposed in a blow mold 8, and a non-closed outflow passage 34 through which the compressed air flows out from the internal space of the object to be shaped e to a discharging space outside the blow mold. In the entire process of the blowing operation by the blowing apparatus 10, a compressed air flow passage 36 is formed through which the compressed air from the compressed air supply source 32 flows through the inflow passage 33 and the internal space of the object to be shaped e and through the outflow passage 34 into the discharging space. Shaping and cooling are simultaneously performed by blowing the compressed air adjusted to have an air pressure at which the object to be shaped e being in the form of a preform is inflated to be shaped into the hollow molded body throughout the entire process of the blowing operation.

A method of manufacturing a pressure vessel that includes heating a preform formed of a thermoplastic polymer, inserting a blow pin assembly that includes a bung portion and a plunger portion into an opening of the heated preform, clamping the heated preform between the bung portion and sections of a blow mold, extending the plunger portion into an interior of the heated preform to stretch the heated preform in the blow mold, and blowing air into the stretched preform under pressure to form the pressure vessel such that: (a) the pressure vessel includes a tank having a neck portion, a cylindrical body portion having a diameter of at least about 200 mm, and a bottom portion, (b) at least the thermoplastic polymer in the cylindrical body portion is biaxially oriented, and (c) threads are formed in the neck portion. Also a pressure vessel formed in accordance with the method.

The invention relates to a method for producing a container (2) filled with a liquid product in which a preform (1) consisting of a thermoplastic material is stretched after a thermal conditioning with a stretching rod (11) and is shaped in an inflation process to the container (2), wherein the inflation process comprises a pre-blowing phase in which a fluid of a first pressure level is used for the inflation, and comprises a main blowing phase in which a fluid of a second pressure level that is greater than the first pressure level is used for the inflation and is characterized in that the fluid used in the pre-blowing phase is a blowing gas and that the fluid used in the main blowing phase is the product. Furthermore, the invention relates to a device for carrying out a method according to the invention.

The invention relates to a preform for producing a plastic container in a 2-stage stretch blow molding method, said preform having a preform body that extends along a central axis and that comprises: a first end a second end that lies opposite the first end, wherein the first end is closed and a neck part with a pouring opening adjoins the second end; and an inner wall that delimits an interior of the preform. Along a length of at least 30 mm of the interior, every point of the inner wall is at a distance of less than 3.5 mm from the central axis. Also disclosed are a suitable method and a device for producing such a preform.

A system for forming a container includes an injection station configured to inject a liquid material into a mold to form a preform. The system also includes a forming station including an apparatus for forming a container. The apparatus includes a blow mold configured to receive the preform and inject air into the preform to form the container. The blow mold includes an inner mold surface. The apparatus also includes at least one stretching rod configured to contact the preform in the blow mold and stretch the preform. The apparatus further includes electric heating elements coupled to the blow mold and positioned adjacent the inner mold surface to heat the inner mold surface. The system further includes a removal station configured to release the container from the system.

Methods and systems for simultaneously forming and filling a container from a preform with fluid, adjusting a fill point of the fluid, and removing air and/or foam from within the container. One of the methods includes injecting fluid from a fill source into the preform through a nozzle passage defined between the nozzle and a seal pin of the forming and filling system to simultaneously form the container from the preform and fill the container. After the container is formed and filled, the seal pin is actuated to close the nozzle passage and prevent fluid and air from exiting the container through the nozzle passage, thereby trapping fluid and air within the container under pressure. Air, fluid, and/or foam is extracted out from within the container through a passageway defined within a stretch rod to adjust a fill point of the container.

A liquid container manufacturing method includes: a liquid blow molding step of molding a preform into a liquid container; and a headspace formation step of forming a headspace, by discharging, in a state in which a liquid supply path is closed, a liquid out of the liquid container through a discharge port, the discharge accomplished by drawing-in by a liquid drawing source. In the headspace formation step, a pressurized gas is supplied from a pressurized gas supply source into the liquid container through a gas supply port to thereby assist the discharge, by the drawing-in, of the liquid out of the liquid container through the discharge port, and, when a pressure in a discharge path has increased to a set value, the supply of the pressurized gas by the pressurized gas supply source is stopped.

A method and a device for producing blow-molded containers, which are sterile at least in some areas, in a blow-molding machine. A preform made of a thermoplastic material is first heated, then stretched by a stretching rod in a blowing station, and then supplied with a pressurized fluid via a blow nozzle, wherein a sterilization device is arranged in the blowing station. The sterilization device has at least one radiation source which emits a sterilizing radiation onto the stretching rod and/or onto the blow nozzle.