Methods and manufactures disclosed herein generally relate to a tubular composite (TCS) structure composed of multiple layers of sealing, reinforcement, sensing, protection and interspatial injected materials.

Method for manufacturing a continuous composite tube comprising translating a tube liner through a manufacturing station wherein the manufacturing station comprises a winding station and a consolidation station located at a distance downstream of the winding station; winding a composite tape on the tube liner at the winding station for forming a tape layer; consolidating the composite tape on the tube liner at a consolidation zone of the consolidation station by pressing and heating to the tape.

A former including: a guide pipe guiding an optical fiber bundle; a tape forming section forming a press-wrapping tape from a strip shape into a helical shape, while guiding the press-wrapping tape along a feed direction, the tape forming section including a curved section gradually curving the strip shaped press-wrapping tape while guiding the press-wrapping tape along the feed direction, and a helical section that is a helical tube shaped location further to a downstream side than a position where two edges of the curved section intersect with each other, the helical section causing two end portions of the press-wrapping tape that has been curved with the curved section to overlap and forming the press-wrapping tape into a helical shape, while guiding the press-wrapping tape along the feed direction, and gradually narrowing an external diameter of the helical shaped press-wrapping tape.

Method for manufacturing a continuous composite tube comprising translating a tube liner through a manufacturing station wherein the manufacturing station comprises a winding station and a consolidation station located at a distance downstream of the winding station; winding a composite tape on the tube liner at the winding station for forming a tape layer; consolidating the composite tape on the tube liner at a consolidation zone of the consolidation station by pressing and heating to the tape.

Methods and manufactures disclosed herein generally relate to a tubular composite (TCS) structure composed of multiple layers of sealing, reinforcement. sensing. protection and interspatial injected materials.

A tank for containing a pressurized fluid, including at least one cylindrical element made of a pultruded fibrous material impregnated with a thermoplastic matrix, a first cap placed at one end of at least one cylindrical element closing it, a second cap placed at the other end of at least one cylindrical element, fitted with an orifice intended to make possible the entry and the exit of the fluid, and at least one additional fibrous reinforcement, partially or completely surrounding the cylindrical element(s) and optionally the caps, the fibers contained in the additional fibrous reinforcement being positioned along a different axis from the longitudinal axis of the cylindrical element, the total content of fibers of the tank being of between 40% and 70% by volume, with respect to the volume of the matrix and of the fibers contained in the tank.

The present invention discloses electrical cables containing a cable core and a plurality of conductive elements surrounding the cable core. The cable core contains at least one composite core, and each composite core contains a rod which contains a plurality of unidirectionally aligned fiber rovings embedded within a thermoplastic polymer matrix, and surrounded by a capping layer.

A plastic tube has an inner tube, a stiffener layer, and an outer tube. The inner tube is arranged the support organ. A corrugated stiffener preform is formed with corner area walls shaped thinner than the other walls. The preform is fed upon the inner tube to form a stiffener layer that advances with a certain pitch upon the inner tube. The corner parts of every stiffener yield and the brush angle () between the lamellas of the outside gets greater than the corresponding brush angle between the lamellas of the inner side. The stiffener is joined to the inner tube with a melted plastic layer and fed upon the stiffener plastic tape joined to the stiffener with a melted plastic layer. Between the settled edges of the plastic tape a spiral weld joint is formed so that the plastic tape forms the outer tube.

Disclosed are apparatus, systems and methods for maintaining desired thermal properties of a flowing hydrocarbon fluid in a subsea pipeline. An insulating layer including a plurality of elongated hollow elements containing an insulation material can surround the pipeline. The apparatus can be located on a seabed and connected to a source of hydrocarbon fluid at one end and to a facility for processing hydrocarbon fluid at another end. One method includes spirally winding an elongated hollow element containing an insulation material around the subsea pipeline. One method includes wrapping the subsea pipeline with a connecting layer which includes surface protrusions protruding radially outwards. An insulating layer having surface features reversibly engageable with the surface protrusions of the connecting layer can be reversibly attached to the connecting layer by engaging the surface features of the at least one elongated hollow element with the surface protrusions of the connecting layer.

A method of selecting a braid configuration for a braided liner. The method includes calculating a size ratio based on the smallest first diameter and the largest second diameter of the liner and selecting a braid material having a tensile strength. The method further includes calculating a strength ratio based on the tensile strength of the braid material and a selected target strength threshold for the braided liner and determining an optimal braid angle for the smallest first diameter portions of the liner based on the calculated size ratio.