A system and method for thermoplastic composite welding comprising a cooling means and a heat source. The cooling means cools a heat-side laminate so as to create a thermal gradient in the heat-side laminate. The heat source heats the heat-side laminate after the cooling step is initiated but before the thermal gradient dissipates so that a first side of the heat-side laminate closer to the heat source does not deform as faying surfaces of the heat-side laminate and another laminate farther away from the heat source are welded together.

A reusable container system and method for reducing the use of plastic is disclosed herein. In one embodiment, a reusable container includes: a reusable bottle; a lid attachable to the reusable bottle that enables access removing and inserting single-use replaceable sealed bag or pouch; an inner single-use replaceable sealed bag or pouch that holds a liquid, viscous, or gel material inside the reusable bottle; a sprayer or pump attachable to the reusable bottle; and a dip tube with a leading edge that pierces the inner bag upon assembly of the above listed components. The liquid material is accessed for dispensing through the dip tube without contaminating the reusable bottle.

An induction welding coil includes a spine having a planar body with opposing ends, and a pair of prongs extending perpendicularly from the opposing ends of the spine. Each of the prongs has a planar body, wherein the spine and the pair of prongs are formed from a ferrite material to define a ferrite core. The induction welding coil further includes a coil wire having a plurality of winding that surround the planar body of the spine.

An induction welding coil includes a spine having a planar body with opposing ends, and a pair of prongs extending perpendicularly from the opposing ends of the spine. Each of the prongs has a planar body, wherein the spine and the pair of prongs are formed from a ferrite material to define a ferrite core. The induction welding coil further includes a coil wire having a plurality of winding that surround the planar body of the spine.

A heat sink for use in induction welding includes a flexible backing and a number of tiles disposed on the flexible backing in a single layer, wherein the tiles are electrically non-conductive and thermally conductive.

A heat sink for use in induction welding includes a flexible backing and a number of tiles disposed on the flexible backing in a single layer, wherein the tiles are electrically non-conductive and thermally conductive.

A production machine for the production of collapsible pouches having a fitment. The machine has a fitment sealing station with an impulse sealing device comprising a first jaw and a second jaw and with an actuator device configured to move the first and second jaws relative to one another between an opened position and a clamped position, as well as a cooling device configured to cool each of the first and second jaws. The fitment sealing station is configured to perform an impulse sealing cycle.

A production machine for the production of collapsible pouches having a fitment. The machine has a fitment sealing station with an impulse sealing device comprising a first jaw and a second jaw and with an actuator device configured to move the first and second jaws relative to one another between an opened position and a clamped position, as well as a cooling device configured to cool each of the first and second jaws. The fitment sealing station is configured to perform an impulse sealing cycle.

A method of joining overlapping thermoplastic membrane components in which a first thermoplastic membrane component and a second thermoplastic membrane component are positioned in overlapping relationship between a pair of complementary molding surfaces, with at least one of the complementary molding surfaces being defined by an electrically conductive metal susceptor. Heat is generated in the metal susceptor and transferred by thermal conduction from the metal susceptor to overlapping portions of the first and second thermoplastic membrane components to locally melt and coalesce at least a portion of the thermoplastic material of the first thermoplastic membrane component and at least a portion of the thermoplastic material of the second thermoplastic membrane component. The molten thermoplastic material of the first and second thermoplastic membrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint that fusion welds the first and second thermoplastic membrane components together.

A method of joining overlapping thermoplastic membrane components in which a first thermoplastic membrane component and a second thermoplastic membrane component are positioned in overlapping relationship between a pair of complementary molding surfaces, with at least one of the complementary molding surfaces being defined by an electrically conductive metal susceptor. Heat is generated in the metal susceptor and transferred by thermal conduction from the metal susceptor to overlapping portions of the first and second thermoplastic membrane components to locally melt and coalesce at least a portion of the thermoplastic material of the first thermoplastic membrane component and at least a portion of the thermoplastic material of the second thermoplastic membrane component. The molten thermoplastic material of the first and second thermoplastic membrane components forms a zone of coalesced thermoplastic material that, upon cooling, forms a solid weld joint that fusion welds the first and second thermoplastic membrane components together.