B29C66/74283

METAL-FIBER REINFORCED RESIN MATERIAL COMPOSITE

To provide a metal-fiber reinforced resin material (FRP) composite having a good appearance even when used as an automobile outer panel and not deformed even after a coating and baking process. The metal-FRP composite of the invention has a laminated structure of three or more layers, having at least a metal layer, a fiber-reinforced resin material layer holding a reinforced fiber material in a layer constituted by a matrix resin, and a resin layer located between the metal layer and the fiber-reinforced resin material layer. The resin layer is a layer constituted by a room temperature curing adhesive or by a predetermined resin and the room temperature curing adhesive. An elastic modulus E of the resin layer is more than 0.1 MPa and 1000 MPa or less, and a thickness of the resin layer is 0.005 times or more and less than 7.500 times a thickness of the metal layer.

MACHINE AND METHOD FOR MAKING A PROTECTIVE JOINT ABOUT AN ANNULAR JUNCTION PORTION OF A PIPELINE
20210323018 · 2021-10-21 ·

A machine for making a protective joint has a guide system, which is selectively clampable about a pipeline on opposite sides with respect to the annular junction portion and configured for defining an annular path about the annular junction portion; at least one heating unit moveable along the annular path and configured for heating the annular junction portion and moveable along the annular path; at least one spray unit moveable along the annular path and configured for applying at least one polymer material to the annular junction portion; and an extrusion die moveable along the annular path and configured for applying a protective foil about the annular junction portion.

FIXING STRUCTURE OF WIRING MEMBER

A fixing structure of a wiring member includes an adhesive member, a wire-like transmission member, and an adherent. The adhesive member includes a planar base body having conductivity, a first hot-melt adhesive agent provided on one main surface of the base body, and a second hot-melt adhesive agent provided on another main surface of the base body. The base body can generate heat by induction heating using an induction heating apparatus. The wire-like transmission member is bonded to the first hot-melt adhesive agent in the adhesive member on a side of the one main surface of the base body. The adherent is bonded to the second hot-melt adhesive agent in the adhesive member on a side of the another main surface of the base body.

METHOD FOR PRODUCING A COMPOSITE PROFILE

A method for producing composite profiles comprises providing a first profile part extending in a longitudinal direction, made from a first plastics material, with a profile region produced from a second plastics material thermally plasticizable at a first temperature, providing a second profile part extending in a longitudinal direction, made from a material not thermally plasticizable at the first temperature, and with a receiving structure formed along the longitudinal direction of the second profile part, with which the profile region of the first profile part is connectible, bringing the profile region of the first profile part into contact with the receiving structure of the second profile part, plasticizing the second plastics material of the profile region by heating to the first temperature and deforming the plasticized profile region while forming a positive engagement between the profile region and the receiving structure while maintaining the geometry of the receiving structure.

JOINED ARTICLE PRODUCTION METHOD AND JOINED ARTICLE
20210237368 · 2021-08-05 · ·

A production method for a joined object is a method for producing a joined object by joining two objects together. The method includes: irradiating joining surfaces of the respective two objects with plasma; and bonding the joining surfaces irradiated with plasma, at a temperature lower than a melting point of a substance included in the objects.

Method of manufacturing a paint brush head
20210244175 · 2021-08-12 ·

A method of manufacturing a paint brush head comprising a bundle of bristles comprising synthetic bristles and a ferrule, a paint brush head manufactured according to the method and a paint brush comprising a paint brush head, The method comprising gathering a number of bristles comprising synthetic bristles into a bundle of bristles such that the bristles are tangent to each other along their length, aligning the bristles of the bundle of bristles at a first end of the bristles obtaining a flush end surface of the bundle of bristles, arranging the first end of the bristles in the ferrule, applying a thermoplastic adhesive in the ferrule at the flush end surface, fusing the first ends of the bristles at the flush end surface together by heat into a jointed bundle of bristles, and fusing the thermoplastic adhesive in the ferrule by means of the laser to connect the thermoplastic adhesive to the jointed bundle of bristles and the ferrule.

Method of assembling two pieces of different materials and assembly resulting from the method of assembling

A method of assembling a first part made from a metal and a second part includes providing a first part comprising an assembly surface, and a second part comprising at least one through orifice. At least part of the second part is arranged on the assembly surface such that the orifice extends across from the assembly surface. A metal connecting part is positioned on the orifice to cover the orifice across from the assembly surface. The connecting part and/or the assembly surface are projected on one another to obtain high-speed plating and welding between the connecting part and the surface part.

METHOD OF PRODUCING METAL MEMBER, METHOD OF PRODUCING RESIN MEMBER, AND METHOD OF PRODUCING EXTERIOR PART
20210187868 · 2021-06-24 · ·

Provided are a method of producing a metal member, a method of producing a resin member, and a method of producing an exterior part of a vehicle, each using a laminated body including a paint substitute film that includes a thermoplastic resin film, a colored layer, and a semi-cured hard coat layer, in this order, and a protective film that is bonded to a surface of the semi-cured hard coat layer. (1) The method of producing a metal member uses a steel plate together with the laminated body, and includes: a molding step of performing thermocompression bonding on the laminated body and the heated steel plate and performing press-molding while curing the semi-cured hard coat layer. (2) The method of producing a resin member uses a molten resin together with the laminated body, and includes: inserting the laminated body into a mold; performing in-mold molding by performing injection-molding using the molten resin; and curing the semi-cured hard coat layer after the insertion into the mold and until the in-mold molding ends. (3) The method of producing an exterior part of a vehicle includes combining the metal member produced by the above-described method, and the resin member produced by the above-described method.

Ultrasonic welding of dissimilar sheet materials

A ultrasonic welding method of joining dissimilar-material workpieces, such as sheet materials, and the joined components formed thereby. The method includes applying ultrasonic energy to a thermoplastic piece to fill a hole of a dissimilar piece to form a weld point that is made up with polymer from the thermoplastic piece. In general, the geometry of the thermoplastic piece is not altered during the process. The dissimilar piece generally has a higher melting temperate and can be metal, thermoset polymers, or other thermoplastic material. The welded pieces can be arranged in a lap, laminate, or double lap configuration. In some embodiments, the hole of the dissimilar sheet material includes undercut features that improve the mechanical interlock between the dissimilar pieces. In some embodiments, the weld point has a mushroom cap to improve mechanical interlock.

Method of fabricating a miniature device having an acoustic diaphragm
11019444 · 2021-05-25 · ·

A method of forming a device having a compliant member includes applying heat to a thermoplastic elastomer to maintain the thermoplastic elastomer in a softened state. The thermoplastic elastomer is extruded in the softened state as a film of thermoplastic elastomer. One or more of a bobbin and a housing, each having and end, is positioned such that the end extends at least partially into the film of thermoplastic elastomer. The positioning occurs when the thermoplastic elastomer is in the softened state and/or the bobbin and/or housing is at a temperature that is greater than a temperature of the film of thermoplastic elastomer. The film is cooled so that the bobbin and/or housing are secured to the film and so that the thermoplastic elastomer is in a state that exhibits rubber-like properties.