B29C70/44

Method for Manufacturing Moulded Parts from Fibre Composite Material

The invention relates to a method for producing molded parts from fiber composite material, including the following steps: a) providing a press having a first press tool, a second press tool and a membrane. The first press tool and the second press tool are movable relative to each other. The membrane is connected to one of the press tools, a cavity for a working medium being formed between the membrane and the press tool connected thereto, a working chamber for a workpiece being formed in the other press tool, and the volume of the working chamber being modifiable by a movement of the membrane when the press is closed, b) providing at least one workpiece having a workpiece volume. The workpiece has a matrix and fibers inserted therein, c) inserting the workpiece into the working chamber of the press, d) closing the press. The working chamber takes up a first volume, e) applying pressure and/or temperature to the workpiece by means of the membrane. The working chamber takes up a second volume, a hardened molded part being created from the workpiece, and f) opening the press and removing the molded part. In order to ensure continuous and uniform pressure distribution, according to the invention the first volume of the working chamber is smaller than the workpiece volume, and therefore the workpiece is already compressed at step d) and before step e).

SHOEING MADE OF A FIBER-PLASTIC COMPOSITE, IN PARTICULAR FOR HORSES OR RACEHORSES
20220354102 · 2022-11-10 ·

A U-shaped shoeing for horses comprises a running surface and a hoof contact surface has reinforcing layers embedded in a plastic matrix. The reinforcing layers longitudinally extend and follow the U-shaped curvature of the shoeing. Reinforcing layers extend transversally to their longitudinal extension from the running surface towards the hoof contact surface. Reinforcing layers are arranged on the hoof contact surface side, parallel to the hoof contact surface, parallel to the hoof contact surface, or parallel to the hoof contact surface and penetrate in the matrix as far as below the hoof contact surface or form the hoof contact surface. The reinforcing layers may be in the form of textile tube structures produced from fiber strands containing a multiplicity of fibers. The invention also relates to a production method for such a shoeing.

METHOD OF MANUFACTURING WIND TURBINE BLADE
20220355555 · 2022-11-10 ·

A method of manufacturing a wind turbine blade capable of being easily manufactured and improving structural strength. The method of manufacturing the wind turbine blade includes performing spar cap formation in which a first-type spar cap having a structure in which support plates including reinforcing fibers are stacked and a second-type spar cap including reinforcing fiber sheets are formed, performing shell formation in which a pressure side shell and a suction side shell are formed by injecting a resin in a state in which the first-type spar cap, the second-type spar cap, and a core panel are disposed between an inner skin and an outer skin, and performing shell assembly in which the pressure side shell is joined to the suction side shell.

Moldless vacuum infusion process

A manufacturing method contemplates performing vacuum-assisted resin infusion to enclose an elongated core within a cured composite laminate without employing a mold. Not relying upon an external mold enables the process to be efficiently performed for core shapes that are manufactured in low volumes. Typical resin infusion processes utilize flow media that induces bag bridging during vacuum draw in order to provide gaps facilitating resin flow. However, popular flow media also tends to impart directional aggregate forces during vacuum draw, which forces can deform the core since no mold is being used. To avoid unequal and non-dispersed directional forces from deforming the elongated core, a flow media is employed that is configured to disperse and/or reduce such forces. Some such flow media may be knitted so as to allow overlapping strands to slide over one another. Other flow media may ensure that strands are interleaved so that no one strand or group of strands is disposed outwardly of other strands along a substantial length of the strands, thus dispersing bag bridging forces in several directions and avoiding directional aggregate forces. However, such flow media may have inhibited resin flow relative to popular high-flow flow media, and thus new strategies have been developed to ensure appropriate wetting of fibrous reinforcement. An adjustable brace can also be employed to restrain the elongated core from deflecting during application of vacuum and/or resin infusion.

COUNTERTOP
20230099929 · 2023-03-30 ·

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved s and a lower curved portion. The molding tool can be constructed from a flexible and/or soft material. The lower curved portion of the molding tool can be coated with a gel coat having a first color. The molding tool can facilitate molding of a countertop having a recessed bowl portion having a color different from a counter portion of the countertop.

COUNTERTOP
20230099929 · 2023-03-30 ·

The improved mold assembly for cultured marble molding is provided. The mold assembly can comprise a male mold portion and a female mold portion. The assembly can further comprise a molding tool. The molding tool can have a side wall having an upper curved s and a lower curved portion. The molding tool can be constructed from a flexible and/or soft material. The lower curved portion of the molding tool can be coated with a gel coat having a first color. The molding tool can facilitate molding of a countertop having a recessed bowl portion having a color different from a counter portion of the countertop.

COMPOSITE-MATERIAL BLADE, ROTARY MACHINE, AND METHOD FOR FORMING COMPOSITE-MATERIAL BLADE

This composite-material blade formed by using a fiber-reinforced resin containing a resin and reinforcing fibers is provided with: a base material part provided on the inner surface of the composite-material blade; and a first cover part for covering the outer surface of the base material part. The base material part is formed by using a carbon fiber-reinforced resin containing a first resin and carbon fibers. The first cover part is formed from an elastic polymer fiber-reinforced resin containing a second resin and elastic polymer fibers, and has more resistance to impact than the base material part.

METHOD FOR SECURING CORE TO TOOL DURING MACHINING
20230033757 · 2023-02-02 · ·

A method for preparing a part using a rigid tool surface having a shape. The method includes applying a breather sheet comprising gas-permeable material over the rigid tool surface. A vacuum bag is applied over the breather sheet, and a vacuum pressure is applied underneath the vacuum bag to conform the breather sheet and the vacuum bag to the shape of the rigid tool surface. A resin pre-impregnated ply is applied over the vacuum bag, and the part is positioned over the ply.

METHOD FOR SECURING CORE TO TOOL DURING MACHINING
20230033757 · 2023-02-02 · ·

A method for preparing a part using a rigid tool surface having a shape. The method includes applying a breather sheet comprising gas-permeable material over the rigid tool surface. A vacuum bag is applied over the breather sheet, and a vacuum pressure is applied underneath the vacuum bag to conform the breather sheet and the vacuum bag to the shape of the rigid tool surface. A resin pre-impregnated ply is applied over the vacuum bag, and the part is positioned over the ply.

DEVICE COMPRISING MULTIPLE LONGITUDINAL MANDRELS FORMING A MOLD FOR MANUFACTURING A COMPOSITE PART

A device and a process for manufacturing a composite part, the device comprising four molding mandrels that can be arranged in a mold arrangement in which they form a mold for the composite part, as well as a locking mandrel configured to lock the molding mandrels in the mold arrangement and to be extracted from between the molding mandrels to release the molding mandrels from their mold arrangement. The locking mandrel extends from one longitudinal end of the molding mandrels to another opposite longitudinal end of the molding mandrels.