An airbag inflator includes a pressure vessel with a bottom portion, a top portion and a center structure connecting the bottom portion and the top portion. The top portion includes an exit orifice that is closed with a rupturable membrane. An energetics cover attached to the center structure houses a pyrotechnic material, and a diverter is attached to the top portion. The pressure vessel, the energetics cover and the diverter define a gas flow path from inside the energetics cover toward the bottom portion of the pressure vessel, the gas flow path turning at least a first 180 degrees toward the top portion of the pressure vessel and between the energetics cover and the pressure vessel. The longer gas flow path allows time for multi-perforation grain slivers to burn up before exiting the inflator, thereby reducing the amount of particulate exiting the inflator.

The present invention relates to a gas generator pipe of an airbag module, the gas generator pipe consisting of a steel alloy with a martensitic matrix. The gas generator pipe is characterized in that the gas generator pipe has a tensile strength, Rm, of at least 1,100 MPa, and the steel alloy has the following alloying elements apart from iron and melt-related impurities in mass percent (Ma %): C 0.05-0.18% Si 0.4-2.6% Mn 0.2-1.4 % Cr 2.0-4.0% Mo 0.05-1.0% N <0.015% and
at least one of the alloying elements Nb, V, Al and Ti in total at least 0.01%,
the gas generator pipe has been subjected to a quenching and partitioning heat treatment and
the gas generator pipe has a microstructure of martensite and austenite and the amount of austenite in the microstructure is at least 5%.

Furthermore, the invention relates to a method of manufacturing such a gas generator pipe.

The present invention provides a gas generator including: a housing including a top plate, a bottom plate axially opposite to the top plate, and a circumferential wall located between the top plate and the bottom plate and provided with a gas discharge port; a partition wall having a single connection hole and a second communication hole, the partition wall being radially disposed in the housing to partition an interior of the housing into a first combustion chamber on the side of the top plate, which accommodates a first gas generating agent, and a second combustion chamber on the side of the bottom plate, which accommodates a second gas generating agent; an inner cylindrical member disposed in the housing to enclose the first igniter attached to the bottom plate, such that a second end opening side thereof passes through the connection hole in the partition wall in order to be located within the first combustion chamber, closer to the top plate than the partition wall is, and to be spaced from the top plate; the second end opening being closed by a first closing member and the second communication hole being closed by a second closing member; and the gas generating agent also being provided between the top plate and the second end opening closed by the first closing member.

The present invention provides a gas generator including: a housing including a top plate, a bottom plate axially opposite to the top plate, and a circumferential wall located between the top plate and the bottom plate and provided with a gas discharge port; a partition wall having a single connection hole and a second communication hole, the partition wall being radially disposed in the housing to partition an interior of the housing into a first combustion chamber on the side of the top plate, which accommodates a first gas generating agent, and a second combustion chamber on the side of the bottom plate, which accommodates a second gas generating agent; an inner cylindrical member disposed in the housing to enclose the first igniter attached to the bottom plate, such that a second end opening side thereof passes through the connection hole in the partition wall in order to be located within the first combustion chamber, closer to the top plate than the partition wall is, and to be spaced from the top plate; the second end opening being closed by a first closing member and the second communication hole being closed by a second closing member; and the gas generating agent also being provided between the top plate and the second end opening closed by the first closing member.

A gas generator includes, an ignition device chamber arranged on a first end of a housing, a diffuser including a gas discharge port and closing a second end of the housing, a gas containing chamber disposed between the diffuser and the ignition device chamber, a first rupturable plate closing the ignition device chamber from the gas containing chamber, and a second rupturable plate closing the gas containing chamber from the diffuser, and a cup-shaped deflector disposed on a side of the second rupturable plate. The cup-shaped deflector includes a gas passage in a peripheral surface and a fragile section on at least one of a bottom surface and the peripheral surface, and is disposed with the bottom surface located on a side of the first rupturable plate, with an opening covering the second rupturable plate, and defines a gap between the peripheral surface and an inner surface of the housing.

A gas generator includes, an ignition device chamber arranged on a first end of a housing, a diffuser including a gas discharge port and closing a second end of the housing, a gas containing chamber disposed between the diffuser and the ignition device chamber, a first rupturable plate closing the ignition device chamber from the gas containing chamber, and a second rupturable plate closing the gas containing chamber from the diffuser, and a cup-shaped deflector disposed on a side of the second rupturable plate. The cup-shaped deflector includes a gas passage in a peripheral surface and a fragile section on at least one of a bottom surface and the peripheral surface, and is disposed with the bottom surface located on a side of the first rupturable plate, with an opening covering the second rupturable plate, and defines a gap between the peripheral surface and an inner surface of the housing.

An airbag inflator includes a pressure vessel with a bottom portion, a top portion and a center structure connecting the bottom portion and the top portion. The top portion includes an exit orifice that is closed with a rupturable membrane. An energetics cover attached to the center structure houses a pyrotechnic material, and a diverter is attached to the top portion. The pressure vessel, the energetics cover and the diverter define a gas flow path from inside the energetics cover toward the bottom portion of the pressure vessel, the gas flow path turning at least a first 180 degrees toward the top portion of the pressure vessel and between the energetics cover and the pressure vessel. The longer gas flow path allows time for multi-perforation grain slivers to burn up before exiting the inflator, thereby reducing the amount of particulate exiting the inflator.

An airbag inflator includes a pressure vessel with a bottom portion, a top portion and a center structure connecting the bottom portion and the top portion. The top portion includes an exit orifice that is closed with a rupturable membrane. An energetics cover attached to the center structure houses a pyrotechnic material, and a diverter is attached to the top portion. The pressure vessel, the energetics cover and the diverter define a gas flow path from inside the energetics cover toward the bottom portion of the pressure vessel, the gas flow path turning at least a first 180 degrees toward the top portion of the pressure vessel and between the energetics cover and the pressure vessel. The longer gas flow path allows time for multi-perforation grain slivers to burn up before exiting the inflator, thereby reducing the amount of particulate exiting the inflator.

A pressure vessel formed by either by: a) mating a first end or closure to a second end or closure or b) mating a first end to an intermediate body member and mating the intermediate body member to a second end; the first end comprising a hollowed thin walled dome (14) having an exterior surface (15a) and an interior surface (15b) and the dome terminating in an edge surface (14a), the dome (14) having an axis Y extending through its geometric center of the exterior surface, the dome supporting at least one thin hollow walled projection (16, 18, 20) having an exterior (19a) and interior surface (19b), the at least one projection extending outwardly from the dome outer surface (15a), and terminating in a top surface (16a, 23).

A pressure vessel formed by either by: a) mating a first end or closure to a second end or closure or b) mating a first end to an intermediate body member and mating the intermediate body member to a second end; the first end comprising a hollowed thin walled dome (14) having an exterior surface (15a) and an interior surface (15b) and the dome terminating in an edge surface (14a), the dome (14) having an axis Y extending through its geometric center of the exterior surface, the dome supporting at least one thin hollow walled projection (16, 18, 20) having an exterior (19a) and interior surface (19b), the at least one projection extending outwardly from the dome outer surface (15a), and terminating in a top surface (16a, 23).