The invention is directed to a balanced process for extrusion of a plastic corrugated sheet or blanks, and subsequent converting of the blanks into plastic boxes. The process includes conveying the blanks to a plurality of forming stations for incrementally forming features on the blank needed for forming a box. The present process is performed at a slower speed than typical paper corrugated forming.

A system and method for storing, shipping, and displaying produce in a box which has a tamper-evident closure. The box may be formed of folded cardboard and a transparent plastic lid which engages top edges of the box. The lid has a plurality of tabs around its periphery that may be bent and inserted into slots or notches formed in the box edges, and then expand to a larger relaxed size. The slots or notches have perforated lines enabling the lid to be ripped upward to open the box, thus indicating that the container has been tampered with.

A blank for forming a closed box for shipping and for permitting separation of one portion of the closed box from another portion of the closed box to form a tray for displaying product is provided. The blank includes a bottom part, a back part and a top part. The blank may include three distinct tear lines. One of the tear lines is located on the back part, and two of the tear lines are located on the bottom part.

A cardboard box assembly includes a box that is comprised of a corrugated cardboard material thereby facilitating the box to be filled with products or produce for shipping. The box includes a lid portion that is removable from the box for accessing an interior of the box. The lid portion has indicia printed thereon comprising a logo of a company. A plurality of mating members is each coupled to the lid portion. Each of the mating members engages a support surface to display the lid portion and the indicia on the support surface for ornamental purposes.

The following summary concerns the development of a folded leak-proof container (46) that consists of one piece of fiberboard or cardboard (1) containing slits and folds that produce the center panel (3), the top panel (4), the bottom panel (5), the side panels (6 and 7), and the end panels (8-15), the latter of which contain lengthwise slits (18-25) to be folded in order to form the side handles of the container (46); the container may also include a top handle (2). The main function of the container (46) is to keep cool, transport, and cool items that must be refrigerated; it can do so through the addition of ice or any coolant compatible with the material used to manufacture the container.

A carton defines a bottom wall, a first side wall coupled to the bottom wall, a second side wall disposed opposite the first side wall and coupled to the bottom wall, a first end wall coupled to both the bottom wall and first and second side walls, and a second end wall disposed opposite the first end wall and coupled to both the bottom wall and the first and second side walls. The carton is formed from a blank having a first side and a second side disposed opposite said first side. The first side defines the interior surface of the bottom wall and the interior and exterior surfaces of the first and second side walls and the first and second end walls.

A container with integrated handles provides an alternative to other containers handling materials. In some embodiments, the container includes an outer surface that encloses a cavity; a first face internal to the container; a second face internal to the container; a third face internal to the container; a fourth face internal to the container; an integrated handle including a first aperture disposed in the first face internal to the container and a second aperture disposed in the second face internal to the container and proximate to the first aperture; and an internal support disposed in the cavity, wherein the internal support traverses the cavity of the container to form a handle cavity by extending from the first face internal to the container to one or more faces internal to the container, wherein the internal support includes a handle cavity flap, a first binder flap, and a second binder flap.

A container configured to hold one or more items for transportation. The container can comprise: a base; two opposing end walls; two opposing sidewalls; and a lid. The opposing side walls each can comprise a side flap with an opening. The lid can comprise two opposing top panels and two handle flaps. Each of the two opposing top panels can be foldably coupled to a different one of the two opposing end walls. Each of the two handle flaps can be foldably coupled to a different one of the two opposing top panels. When the container is in a closed configuration, a handle can be formed by the two handle flaps and comprise two engagement end tabs located at two opposing ends of the handle. The handle can be removably coupled to the side flaps by the engagement end tabs engaging with the openings of the side flaps. The handle can be configured to be rotatable while the engagement end tabs remain engaged with the openings of the side flaps. Other embodiments are disclosed.

A method of forming a container from a blank of sheet material using a machine is provided. The blank includes a bottom panel, two side panels, two end panels, and a reinforcing panel assembly extending from a first side panel. The machine includes a hopper station, a corner post forming station, and a plunger station. The method includes rotating the reinforcing panel assembly upwardly toward the first side panel as the blank is transported from the hopper station to the corner post forming station, forming a corner wall and a reinforcing end tab by folding reinforcing panels about fold lines as the blank is transported through the corner post forming station, rotating the side panels and the end panels to be substantially perpendicular to the bottom panel by directing the blank through the plunger station, and coupling the reinforcing end tab to an end panel to form the container.

A carton for containing a plurality of articles. The carton includes a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel. An article protection insert comprises a plurality of features for engaging a respective article of the plurality of articles. At least one access feature is in the top panel for positioning the article protection insert to a position wherein the features engage at least one article of the plurality of articles.