Patent classifications
B29B7/487
Process and Apparatus for Manufacture of Processable Polyvinyl Alcohol
The invention describes a method for the manufacture of a plasticized polyvinyl alcohol polymer mixture including the steps of introducing a polyvinyl alcohol or a blend thereof having a degree of hydrolysis in the range of 93% to 98% or more into a mixing reactor; adding a processing agent, and a plasticizer to form a reaction mixture; wherein the plasticizer is selected from the group consisting of the following compounds and mixtures thereof: (a) sugar alcohols selected from the group consisting of: diglycerol, triglycerol, fructose, ribose, xylose, D-mannitol, triacetin, and mixtures thereof; polyols selected from the group consisting of: pentaerythritol, dipentaerythritol, and mixtures thereof; (b) diols selected from the group consisting of: methyl pentanediol, 1,2-propanediol, 1,4-butanediol, 2-hydroxy-1,3-propanediol, 3-methyl-1,3-butanediol, 3,3-dimethyl-1,2-butanediol, and mixtures thereof; (c) glycols selected from the group consisting of: polyethylene glycol 300, polyethylene glycol 400, alkoxylated polyethylene glycol, and mixtures thereof; (d) caprolactam, tricyclic trimethylolpropane formal, rosin esters, euricamide, and mixtures thereof; reacting the reaction mixture in a reaction zone to form plasticized polymer; and allowing the plasticized polymer to pass from the reaction zone.
System and method for continuously manufacturing cured membranes
A method of continuously manufacturing a cured membrane includes continuously compounding and mixing a vulcanizable rubber composition in a mixing extruder while continuously removing gasses from the vulcanizable rubber composition during mixing with a vacuum. The vulcanizable rubber composition may be continuously extruded to form an extrudate, which may be continuously calendered to form a green membrane. The green membrane may be continuously cured, such as by a hot air conveyor curing system, to form a cured membrane.
Production method for low molecular weight polymer, and production device and production method for melt-blown non-woven fabric
A production method for a low molecular weight polymer suitable for a melt-blown non-woven fabric and a production device for melt-blown non-woven fabric, with which a high molecular weight polymer can be reduced in molecular weight by applying a shear force to the high molecular weight polymer without adding an additive. The low molecular weight polymer and the melt-blown non-woven fabric are produced using a continuous high shearing device that applies a shear force to the high molecular weight polymer serving as a raw material by rotation of a screw body to reduce the molecular weight of the high molecular weight polymer so as to obtain a low molecular weight polymer, and cools the low molecular weight polymer by passing the low molecular weight polymer through a passage arranged in the axial direction inside the screw body.
Extruder screw having paths within the screw, extruder, and extrusion method
An extruder screw includes a screw main body, conveyance portions, barrier portions, and paths. The raw materials, the conveyance of which is limited by the barrier portions, flow in from the entrance. The raw materials flowing in from the entrance flow through the paths in an opposite direction to a conveyance direction of the conveyance portions. The exit is opened in the outer circumferential surface of the screw main body at a position on an upstream side in the conveyance direction in the conveyance portions in which the entrance is opened.
Extrusion methods wherein material is guided through a passage crossing over between adjacent cylindrical bodies
A screw includes a screw main body, a conveyance portion conveying a raw material, and a passage provided in the screw main body. The passage includes a first passage element, a second passage element, and a third passage element. The screw main body has a plurality of cylindrical bodies arranged in an axial direction of the rotating shaft. At least a portion of the conveyance portion is formed on outer peripheral surfaces of the cylindrical bodies adjacent to each other, and the passage is formed in the cylindrical body so as to cross over between the adjacent cylindrical bodies.
SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYLED PET
A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.
Device and method for producing a dyed and an undyed plastic melt
A device for producing a dyed plastic melt and an undyed plastic melt includes a multi-shaft screw extruder, a first metering installation, a second metering installation, and a control installation for selecting between a first operating mode for producing the dyed plastic melt and a second operating mode for producing the undyed plastic melt. The first metering installation serves for feeding an undyed plastic material through a first infeed opening into a housing of the multi-shaft screw extruder, and the second metering installation serves for feeding at least one color granulate through a second infeed opening into the housing. The plastic material is fed exclusively by way of the first infeed opening such that residual color granulate or dyeing agent contained therein, respectively, which is still located in the second metering installation or in the region of the second infeed opening does not contaminate the undyed plastic melt.
Extruder with planetary roller section for cooling melts
Various measures increase the cooling effect on a planetary roller extruder section/module. Those measures include a choke being arranged at an outlet of the planetary roller extruder section or module, a distance between centerlines of adjacent planetary spindles being at least equal to an outer diameter of the planetary spindles, providing a pressurized melt supply, having a cooling section composed of several sections/modules, providing at least one section/module in which a flow, during melt supply is converse to the conveying direction of the extruder, and providing cooling tubes arranged within the central spindle.
Extruder screw passages, extruder and extrusion method
An extruder screw includes a screw body. The screw body is rotated about an axis parallel to a direction of conveyance of a raw material. A conveyance portion having a flight is provided on the outer peripheral surface of the screw body. The flight is configured to convey the raw material along the axis of the screw body when the screw body is rotated. A passage for permitting the raw material fed by the flight to pass therethrough to the outer peripheral surface of the screw body is provided in the screw body in a position deviated from the axis of the screw body.
Continuous Production Device and Method for Silane-Modified Sealing Material
A continuous production device and method for a silane-modified sealing material are provided. The device includes a twin screw extruder set, a cooling unit, and a static mixing unit; where the twin screw extruder set includes at least two twin screw extruders in series, each of which is provided with at least two inlets and at least one vacuum port, the cooling unit is disposed between last two stages of the twin screw extruders, and an outlet of a last-stage twin screw extruder is connected to the static mixing unit. Through the arrangement of various units of the device and their positional relations, components can be mixed in sequence or added in stages, so as to adapt to the characteristics of each component; a heat stabilizer and a polymer are added together as raw materials, which can increase the temperature for dehydration and avoid thermal decomposition of the polymer, and they cooperate with a dehydrant to make water in the system easier to remove; and the device has high operation flexibility and can adapt to the requirement of variability of a formulation of the silane-modified sealing material.