A screw element (100) for an extrusion machine is provided. The screw element (100) includes a first section (200) and a second section. The first section (200 has a first core (212) with a plurality of facets (214) connected to each other along splines (216). The facets (214) and splines (216) extend longitudinally along the screw element (100). The facets (214) and splines (216) can be helically-shaped. The first core (212) increases in diameter in a continuous manner along the direction of flow of material. The first and second sections (200, 300) include one or more helically-shaped flights (218,219) wrapped around the longitudinal axis of the screw element (100).

A mixing and extrusion machine (10) for the manufacture of rubber mixtures includes a mixer with a converging conical twin-screw (12) with a fixed frame (14) that supports sleeves (16). Two screws (18), being mounted at an angle, are mounted in the mixer (12) in such a way as to move in translational movement between an opening (22) arranged upstream and an outlet (25) arranged downstream of the sleeves. The screws are mounted in the sleeves with removable doors including sliding shutters (40) installed relative to the outlet (25). The sliding shutters move linearly between a closed position, in which the sliding shutters prevent the mixer from discharging the mixture, and an open position, in which the sliding shutters prevent discharge of the mixture through the sides of two counter-rotating rollers (32) of a roller nose type system located just downstream of the outlet.

A kneading state detection device includes an acquisition unit that, when an extrusion molding machine that kneads a raw material or kneads a raw material and an additive is in operation, acquires an output of an AE sensor installed on a housing of the extrusion molding machine, and a determination unit that determines a kneading state of the raw material, based on a comparison between a change in intensity of the output of the AE sensor acquired by the acquisition unit and a threshold.

The invention relates to a method for the changing of material from a starting material to a subsequent material with an extrusion device (10) for the production of extrusion products (100) comprising the following steps: recognition of a change of material requirement, performance of at least one preparation step for the change of material, performance of the change of material after termination of at least one of the preparation steps.

The invention relates to mixing elements that have a larger number of basic geometric periods per section and an improved dispersing effect for multi-shaft screw extruders comprising screw shafts that co-rotate in pairs. The invention further relates to the use of the mixing elements in multi-shaft screw extruders, a corresponding screw extruder comprising the mixing elements, and a method for extruding kneadable materials.

A device according to various embodiments for preparing wet grain can include at least a first screw configured to receive wet grain. A second screw receives the wet grain from the first screw. At least one of a compressing element and a dehydrating element is included with at least one of the first screw and the second screw to cause a physical property change to the wet grain.

A mixer having a discharge screw centrally located between first and second side walls and disposed in a cavity provided in the bottom. The discharge screw has (a) a shaft with a first end that extends through a first end wall and (b) a driven end opposite the first end of the shaft, with the driven end being connected to a motor shaft for rotating the discharge screw in at least one direction. The driven end has a recessed portion that extends into the second end wall of the vessel. The mixer may include a deflector that is fixed to the second end wall and extends toward the first end wall and is located between the mixing blades and the discharge screw.

A method of devulcanizing crosslinked rubber uses a planetary roller extruder with a central spindle, planetary spindles, a housing, and a feed part. The method includes feeding vulcanized rubber through the feed part into the housing, rotating the central spindle about its rotational axis and thereby causing the planetary spindles to rotate about their rotational axes and revolve about the central spindle. This generates mechanical and thermal stress on the vulcanized rubber by kneading and/or crushing of the vulcanized rubber, breaking or destroying the molecular chains or bonds of the vulcanized rubber. The method further includes at least one of (A) adding particles of the vulcanized rubber eccentrically to the center of the planetary roller extruder module between the planetary spindles and (B) mechanically pressing particles of the vulcanized rubber between the planetary spindles with a crammer feeder.

An extruder is disclosed, and more particularly, to an integrated single screw extruder and a twin screw extruder for mixing, compounding, kneading and/or extruding of materials. The integrated extruder includes a first barrel assembly and a second barrel assembly. The integrated extruder further includes a first screw having a first threaded portion and a second threaded portion. The first threaded portion is housed within the first barrel assembly and is configured to provide upstream material processing. The second threaded portion is housed within the second barrel assembly and is configured to provide downstream material processing. The integrated extruder further includes a second screw having a non-threaded shaft portion and a threaded portion. The threaded portion of the second screw is housed within the second barrel assembly and is configured to provide the downstream material processing with the second threaded portion of the first screw.

A mixing and extrusion machine for tire sealant materials of the type comprising: a dump extruder equipped with conical converging twin screws located in a batching chamber, said chamber having a low pressure feeding area and a high pressure ducted area; a removable blind flange for temporarily sealing the outlet of said batching chamber so that said material is forced to recirculate between said duct area and said feeding area within said batching chamber, said chamber thereby also acting as a compounding chamber; and an inlet port located in the high pressure ducted area, the inlet port capable of introducing a diluent during mixing of a tire sealant material.