A method of manufacturing bulked continuous carpet filament from recycled polymer. In various embodiments, the method includes: (1) reducing recycled polymer material into polymer flakes; (2) cleansing the polymer flakes; (3) melting the flakes into a polymer melt; (4) removing water and contaminants from the polymer melt by dividing the polymer melt into a plurality of polymer streams and exposing those streams to pressures below 5 millibars; (5) recombining the streams; and (6) using the resulting purified polymer to produce bulked continuous carpet filament.

A halogen-free modified high-filling recyclable plastic board is provided in this disclosure, which includes a substrate layer and a printed layer and a protective layer disposed sequentially on the substrate layer from bottom to top. Raw materials of the substrate layer include, by weight in percent, 20 to 25% of PEAT resin, 70 to 75% of stone powder, 0.5 to 0.8% of chain extender, 1 to 2% of white mineral oil, 3 to 6% PE, and 0.4 to 0.8% stearic acid. The plastic board according to the present disclosure is formed using a hot press process, without glue bonding and with good integrity; and the manufactured board is large in surface tension, its surface is easy to be processed and a substrate layer thereof has good compatibility with a printed layer and a protective layer, which can be recycled as a whole.

The invention discloses a central air extraction type pipe extrusion core mold assembly runner and a two-channel air extraction core mold assembly and belongs to the technical field of plastic pipe extrusion. The central air extraction type pipe extrusion core mold assembly runner comprises a core mold assembly and an extruder screw barrel; and a splitter plate arranged between the core mold assembly and the extruder screw barrel. The two-channel air extraction core mold assembly further comprises an air inlet pipe coaxial with the central air extraction pipe. The inner wall of a pipe product is cooled by way of air extraction by the central air extraction pipe, and the inner wall of the core mold assembly is cooled by way of air extraction by the in-mold cooling channel, thereby ensuring product quality and extrusion efficiency.

A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.

Systems for manufacturing bulked continuous carpet filament from polymer, where the systems are configured for: (1) passing polymer flakes through a crystalliers; (2) melting the polymer to create a first single stream of polymer melt; (3) separating the first single stream of polymer melt into multiple streams of polymer melt; (4) exposing the multiple streams of polymer melt to a pressure of between about 0 millibars and about 25 millibars in a chamber; (5) recombining the multiple streams of polymer melt into a second single stream of polymer melt; and (6) providing the second single stream of polymer melt to one or more spinning machines that are configured to form the second single stream of polymer melt into bulked continuous carpet filament.

A halogen-free modified high-filling recyclable plastic board is provided in this disclosure, which includes a substrate layer and a printed layer and a protective layer disposed sequentially on the substrate layer from bottom to top. Raw materials of the substrate layer include, by weight in percent, 20 to 25% of PEAT resin, 70 to 75% of stone powder, 0.5 to 0.8% of chain extender, 1 to 2% of white mineral oil, 3 to 6% PE, and 0.4 to 0.8% stearic acid. The plastic board according to the present disclosure is formed using a hot press process, without glue bonding and with good integrity; and the manufactured board is large in surface tension, its surface is easy to be processed and a substrate layer thereof has good compatibility with a printed layer and a protective layer, which can be recycled as a whole.

A biaxial continuous kneading extrusion device (10) includes a biaxial kneading feeder (16) including two passage sections (11, 12) arranged in parallel in a state of communication with each other, and first and second kneading feed shafts (14, 15) rotatably arranged in the two passage sections, respectively, to knead a supplied material and a uniaxial screw section including a single passage section that receives the material fed out from the biaxial kneading feeder, and a separate screw shaft rotatably disposed in the single passage section to extrude the material. In each of the first and second kneading feed shafts, a mixing rotor is formed in at least one section in an axial direction, a maximum outer diameter section is formed in a section of an outer periphery of the mixing rotor, and a chip clearance is formed between the maximum outer diameter section and inner walls of the passage sections.

A vent stuffer 20 for extruder according to one embodiment includes a cylinder 21 having a cylinder hole 30a and a screw 23a arranged in the cylinder hole 30a. An inner wall 31 of the cylinder hole 30a has an upper surface portion 31a and a lower surface portion 31b, and the screw 23a is located between the upper surface portion 31a and the lower surface portion 31b. A clearance C1 between the screw 23a and the upper surface portion 31a is larger than a clearance C2 between the screw 23a and the lower surface portion 31b.

The invention is directed to a method for producing an upgraded polymer product from recycled polyvinyl butyral, to a polymer product obtainable by said method, to a construction material comprising such polymer product, and to a use of an extruder vacuum pump. The method of the invention comprises feeding a polymer feed stream to an extruder, wherein said polymer feed stream comprises a recycled polyvinyl butyral; melting said polymer feed stream in the extruder to produce polymer melt and passing said polymer melt through one or more degassing zones connected to a vacuum pump; measuring the melt flow index of the polymer product,
wherein the vacuum pump is operated at a pressure that is controlled by the measured melt flow index of the polymer product.

An apparatus and a method of manufacturing a resin composite material that are capable of stabilizing a raw-material supply amount and improving manufacturing efficiency of the resin composite material are provided. The apparatus 10 of manufacturing the resin composite material includes: a raw-material supply portion 11 supplying a thermoplastic resin and moisture-absorbent filler; a first cylinder 12; a first degassing portion 13 provided in the first cylinder 12; a die 14 for extrusion molding; and a rotary drive mechanism 15 driving a first screw, and is capable of removing volatile gas generated from a kneaded material of raw materials from inside of the first cylinder 12 to outside by using the first degassing portion 13.