The machine (1) for welding profiled elements comprises: a base frame (2); two retaining members (3, 4) of respective profiled elements (5) made at least partly of plastic and an area to be welded (6), the retaining members (3, 4) being mounted on the base frame (2) and defining a first retaining axis (A) and a second retaining axis (B) forming an angle of welding (7), and along which the profiled elements (5) can be fastened; removal means (8) of material from the profiled elements (5) to make a machining on the area to be welded (6) of the profiled elements (5); heat sealing means (9) mounted on the base frame (2) and adapted to weld the areas to be welded (6) of the profiled elements (5); adjusting means (10) of the angle of welding (7) adapted to move at least one of the retaining members (3, 4) to incline at least one of the first retaining axis (A) and the second retaining axis (B) to change the angle of welding (7); sliding means (11) of the retaining members (3, 4), mounted on the base frame (2) and adapted to move the retaining members (3, 4) in mutual approach or moving away without changing the angle of welding (7).

A nonwoven carrier material including at least a first part and a second part whereby the first and the second part including at least two layers of thermoplastic fibers. The first part and the second part are connected with each other in a connecting area to form the nonwoven carrier material whiteout thickness and weight variations in the connecting area. Further, a method for connecting a first and a second part of a nonwoven carrier material to form a connected nonwoven carrier material

A method and apparatus for forming a joint. A composite insert may be placed into a joint region for a first structure. The composite insert may comprise a structure having a first portion, a second portion, and a third portion all extending from a junction; and a resin impregnated into the structure to form the composite insert. The second structure may be laid up. The composite insert may be bonded to the first structure and the second structure.

The invention relates to a process (100) for manufacturing an object (1) made of thermoplastic polymer composite from at least two parts (10) made of thermoplastic polymer composite, said thermoplastic polymer composite comprising a fibrous reinforcement and a thermoplastic polymer matrix, said process comprising the steps of:

arranging (120) the two parts (10) made of thermoplastic polymer composite adjacently or overlapping at an assembly interface zone (11), and

heating (130) to melt the thermoplastic polymer matrix at said assembly interface zone (11), so as to form an object (1) made of thermoplastic polymer composite comprising a welded interface (12).

Embodiments are directed to systems and methods for two or more cured composite assemblies that are bonded together to form a tubular composite structure, wherein each of the cured composite assemblies do not have a tubular shape. The tubular composite structure may form a spar for an aerodynamic component, for example. The two or more cured composite assemblies may comprise carbon or fiberglass composite materials or a combination of materials. Each of the cured composite assemblies may further comprise axial edges that are configured to be bonded to another of the cured composite assemblies, wherein the axial edges have a sloped shape. An adhesive agent may be applied on the axial edges for bonding two cured composite assemblies. Alternatively, or additionally, one or more fasteners may be used to attach the axial edges of at least two cured composite assemblies.

A method for manufacturing a facial-interface cushion for a head-mounted display may include (1) positioning a foam layer between a recessed mold member and an insertion mold member of a mold assembly, with a first end portion of the foam layer overlapping a second end portion of the foam layer, (2) forcing the insertion mold member against the foam layer in a direction toward the recessed mold member, thereby forming a shaped foam element including a first end portion that is compressed against a second end portion between the insertion mold member and the recessed mold member, and (3) heating the shaped foam element to form a facial-interface cushion by softening the shaped foam element and bonding the first end portion of the shaped foam element to the second end portion of the shaped foam element. Various other facial-interface cushions, systems, and methods for head-mounted displays are also disclosed.

A resin frame includes frame members combined into a frame shape that includes a corner portion, and a joint portion joining a pair of the frame members which are adjacent to each other at the corner portion. The joint portion includes an entire-surface welded portion, in which end surfaces of the pair of the frame members are welded to each other over an entire surface in a thickness direction of a plate portion of the frame members, and a partial welded portion, in which the end surfaces of the pair of the frame members are welded to each other on one side of the entire surface in the thickness direction while another side of the entire surface in the thickness direction is not welded. The entire-surface welded portion and the partial welded portion are present at different portions on an outer periphery of the joint portion.

A gasket welding apparatus (10) comprising: a pair of opposed clamping members (16A, 16B) for supporting corresponding first and second lengths of gasket material. The clamping members (16A, 16B) being moveable towards and away from one another by an actuator (58). The gasket welding apparatus (10) comprises a heating element (30), the heating element (30) is moveable between a first position in which it is removed from the clamping members and a second position in which it is disposed between the clamping members.

A manufacturing method of a resin frame includes preparing a plurality of frame members, installing a pair of the frame members in the corner portion in a pair of molds, melting end surfaces of the pair of the frame members as welding margins, and welding the welding margins. The molds respectively includes a reference surface holding the frame members and a blade portion protruding to an inner side with respect to the reference surface. In the welding, in the corner portion, the pair of the frame members are pressed by the blade portions, so that the welding margin protrudes from between the blade portions, the outer peripheral surfaces of the pair of the frame members are bent inward, and the corner portion is made concave with respect to the portions adjacent to the corner portion.

The invention relates to a method of welding and assembling a component, where two or more parts of pre-insulated pipes (1) are welded together to form components of two or three parts. The pre-insulated pipes (1) consist of an outer casing (2), an inner casing (3) and an intermediate insulation (4). The outer casing (3) during the process is beveled, the insulation (4) is cleared and thermal welding is carried out with the corresponding part of another pipe. After the resulting component has cooled, the gap between the outer casings (2) thereof is filled with polymer resin.