B29C66/30322

System for joining resin and metal

A joining method for joining a resin member and a metal member by heating is provided. Joining of the resin member and metal member is performed by heating a joining interface of the resin member and metal member to a temperature in a range of equal to or higher than a decomposition temperature of the resin member and lower than a temperature at which gas bubbles are generated in the resin member and by cooling a surface of the resin member on the opposite side from a joining surface thereof with the metal member to a temperature that is lower than the melting point of the resin member.

Method for manufacturing metal-resin joint
11426947 · 2022-08-30 · ·

A method for manufacturing a metal-resin joint 30 according to the present disclosure is a method for manufacturing the metal-resin joint 30 in which a synthetic resin member 10 made of thermoplastic resin and a metal member 20 made of metal are bonded to each other, the method including: a first process of exposing a surface 12 of the synthetic resin member 10 molded into a predetermined shape, to air heated to a first temperature T1 equal to or higher than a deflection temperature under load Tf of the thermoplastic resin when a load of 1.8 MPa is applied; and a second process of bonding the surface 12 of the synthetic resin member 10 and a surface 22 of the metal member 20 to each other. Accordingly, it is possible to improve the bonding strength between the metal member 20 and the synthetic resin member 10.

MANUFACTURE OF HEAT EXCHANGERS VIA HYBRID WELDING
20220305597 · 2022-09-29 ·

A method for forming a hybrid heat exchanger is provided. The method includes laser-texturing a metal surface to create a plurality of microstructures and subsequently melt-bonding a plastic component to the plurality of microstructures. During melt-bonding, plastic material penetrates the plurality of microstructures and conforms to the plastic component to the metal surface. After hardening inside the microstructures, the plastic component adheres to the metal surface as a hybrid component. As a result, a fastener or snap connection is not required, and the plastic-metal joint provides a barrier to water, glycol-based fluids, air, and other fluids.

Edge trim for pieces of furniture

An edge trim for pieces of furniture, including a meltable layer, is described. The molecular structure of the meltable layer contains both polar and non-polar parts. By way of a non-limiting example, an edge trim for pieces of furniture having an exposed edge of wooden or wood substitute material is described, comprising a molten layer and a structural layer, wherein the structural layer and the molten layer are connected in an adhesive bond, wherein the molten layer is made of a material that is chemically modified such that polar and non-polar components are found in a single molecular structure, wherein the molten layer contains energy absorbing additives, wherein the energy absorbing additives of the molten layer are selected from the group consisting of metal oxides, metal phosphates, metal salts of organic anions and combinations thereof.

METHOD FOR PRODUCING A JOINT CONNECTION BETWEEN A STRUCTURAL COMPONENT MADE OF A PLASTIC AND A METAL COMPONENT

A method for manufacturing a joining connection between a structural part and a metal component of a lighting device of a vehicle, the method comprising at least the following steps: Generating a microstructure in a joining surface of the metal component, the microstructure having undercuts with respect to the joining surface; Softening the plastic material of the plastic part in an area of the complementary joining surface near the surface with the aid of an introduction of heat; Pressing the plastic part and the metal component together with a pressure force in such a way that a portion of the softened plastic material penetrates the undercuts of the microstructure; and Cooling the plastic material of the plastic part, forming a new strength of the softened plastic material of the plastic part.

MANUFACTURING APPARATUS AND METHOD OF MANUFACTURING A METAL-COMPOSITE PATCH PART

A manufacturing apparatus of a metal-composite patch part and a manufacturing method thereof include: a laser oscillator oscillating a laser; a first laser irradiator used to perform pattern processing on one surface of a metal with a laser by receiving the laser from the laser oscillator; and a metal-composite bonding apparatus for bonding a composite tape to the one surface of the pattern-processed metal. The apparatus includes a feeder roller supplying a composite tape to the one surface of the pattern processed metal and a pressing roller pressing the composite tape to the one surface of the metal. The bonding performance between the metal and the composite and productivity may be improved because the number of the processes related to the metal-composite patch part manufacturing process may be significantly reduced.

METHOD FOR MANUFACTURING METAL-RESIN JOINT
20220168965 · 2022-06-02 · ·

A method for manufacturing a metal-resin joint 30 according to the present disclosure is a method for manufacturing the metal-resin joint 30 in which a synthetic resin member 10 made of thermoplastic resin and a metal member 20 made of metal are bonded to each other, the method including: a first process of exposing a surface 12 of the synthetic resin member 10 molded into a predetermined shape, to air heated to a first temperature T1 equal to or higher than a deflection temperature under load Tf of the thermoplastic resin when a load of 1.8 MPa is applied; and a second process of bonding the surface 12 of the synthetic resin member 10 and a surface 22 of the metal member 20 to each other. Accordingly, it is possible to improve the bonding strength between the metal member 20 and the synthetic resin member 10.

MOLDED ARTICLE OF CARBON FIBER COMPOSITE MATERIAL AND PRODUCTION METHOD FOR MOLDED ARTICLE OF CARBON FIBER COMPOSITE MATERIAL
20220145025 · 2022-05-12 ·

A molded article of a carbon fiber composite material includes at least carbon fibers and a resin composition. The molded article of a carbon fiber composite material is characterized in that the surface roughness Ra thereof is 0.01-2 μm and in that the tensile shear adhesive strength (F0) thereof when a metal has been adhered to the surface thereof via an adhesive layer that contains an epoxy compound and is 0.1-3 mm thick is 10-40 MPa.

METAL-RESIN COMPOSITE AND METHOD FOR PRODUCING SAME

There is provided a method for producing a metal-resin composite which includes a resin member and a metal member having a roughened surface in at least a portion of the surface thereof, the resin member being joined so as to be in contact with at least a portion of the roughened surface. The method includes a step of joining the resin member and the metal member by melting the resin member with the frictional heat generated in the surface of the metal member on its side opposite to the resin member in a state where the metal member and the resin member are superposed. The method includes making adjustment so that when the roughened surface is measured at arbitrary five points by using a confocal microscope according to ISO 25178, the developed area ratio (Sdr) is 5 or more in terms of number-average value.

Stabilizer bar adhesive mount for a vehicle stabilizer bar, vehicle stabilizer bar having a stabilizer bar adhesive mount, and method for forming a stabilizer bar adhesive mount on a vehicle stabilizer bar

A stabilizer adhesive bearing for a vehicle stabilizer may comprise an annular sleeve having a resilient inner contour for coaxial arrangement on the vehicle stabilizer. The resilient inner contour of the annular sleeve may comprise on a side facing the vehicle stabilizer a three-dimensionally structured surface with an adhesive receiving volume. The three-dimensionally structured surface has a maximum roughness depth (R.sub.max) greater than 45 μm and a core roughness depth (R.sub.K) of at least 65% relative to the maximum roughness depth (R.sub.max) of the three-dimensionally structured surface. The maximum roughness depth (R.sub.max) is a total of the reduced tip height (R.sub.pk), the core roughness depth (R.sub.K), and the reduced groove depth (R.sub.vk). Further, the reduced tip height (R.sub.pk), the reduced groove depth (R.sub.vk), and the core roughness depth (R.sub.K) may be determined in accordance with EN ISO 13565-2: December 1997.