Ultrasonic welding is performed by passing a first sheet layer, a second sheet layer, and an elastic film interposed therebetween in a stretched state in a machine direction between an anvil roll having a large number of protrusions and an ultrasonic horn. The anvil roll includes a region having the protrusions and in the region. A site, in which welding is performed by one ultrasonic horn, has a portion in which an area rate of the protrusions changes in a roll circumferential direction and a roll length direction. A difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll circumferential direction is 4.5% or less, and a difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll length direction is 1.5% or less.

A method of anchoring a connector in a first object, wherein the first object is a lightweight building element having a first outer building layer and an interlining layer, and wherein the connector includes thermoplastic material in a solid state. The method includes: bringing a coupling surface portion of the connector into contact with an attachment location of the first outer building layer; displacing a portion of the first outer building layer at the attachment location with respect to the interlining layer by applying a first pressing force to the first outer building layer and thereby piercing the first outer building layer; applying a second pressing force to the connector and transferring energy to the connector until a flow portion of the thermoplastic material has liquefied and flown to interpenetrate structures of the interlining layer; and stopping the energy transfer and allowing the flow portion to re-solidify.

A horn for an ultrasonic welding apparatus includes a body having an outer diameter surface and a convex welding tip having a first curved surface and a second curved surface. A peak curvature point is defined by the second curved surface. A base curvature point is defined at an intersection between the outer diameter surface and the first curved surface. An inner diameter is defined at an intersection between the first curved surface and the second curved surface.

Ultrasonic welding is performed by passing a first sheet layer, a second sheet layer, and an elastic film interposed therebetween in a stretched state in a machine direction between an anvil roll having a large number of protrusions and an ultrasonic horn. The anvil roll includes a region having the protrusions and in the region. A site, in which welding is performed by one ultrasonic horn, has a portion in which an area rate of the protrusions changes in a roll circumferential direction and a roll length direction. A difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll circumferential direction is 4.5% or less, and a difference between a maximum value and a minimum value in a change of the area rate of the protrusions in the roll length direction is 1.5% or less.

An ultrasonic welder includes, among other things, a sonotrode, a sleeve that is arranged at least partially around the sonotrode, and a biasing assembly that acts on the sleeve and is configured to urge the sleeve to an extended position relative to the sonotrode in response to a biasing force. The sleeve is configured to move from the extended position to a clamping position relative to the sonotrode in response to engagement with a workpiece which opposes the biasing force.

Apparatus (10) is for use in a cap applicator unit (12). The apparatus (10) comprises a spigot (14) comprising an elongate body (16) and a head (18) connected to one end of the elongate body (16), and an anvil (20) provided with a hole (22) therein, the elongate body (16) of the spigot (14) mounted in the hole (22) of the anvil (20). The size of the hole (22) of the anvil (20) is sufficiently greater than the size of the elongate body (16) of the spigot (14) to permit angular movement of the spigot (14) relative to the anvil (20). The apparatus (10) further comprises at least one tensioning device (24) and (36) arranged to provide a force tensioning the spigot (14) against the anvil (20).

A method for joining two objects by anchoring an insert portion provided on one of the objects in an opening provided on the other one of the objects. The anchorage is achieved by liquefaction of a thermoplastic material and interpenetration of the liquefied material and a penetrable material, the two materials being arranged on opposite surfaces of the insert portion and the wall of the opening. Before such liquefaction and interpenetration, an interference fit is established in which such opposite surfaces are pressed against each other, and, for the anchoring, mechanical vibration energy and possibly a shearing force are applied, wherein the shearing force puts a shear stress on the interference fit.

A pneumatic tire includes: a tire frame member having a tire inner surface made of a resin material; and a sound absorbing body that is made of a thermoplastic resin material, that is configured to absorb sound, and that is coupled to the tire inner surface via a welded portion.

An elastic structure for absorbent sanitary products, comprising a sleeve comprising a first layer and a second layer overlapping each other, at least one elastic thread, and a plurality of first connecting portions spaced apart in a longitudinal direction, wherein each of said first connecting portions comprises two first welds arranged on opposite sides of the thread, wherein the first welds weld said first and second layers to each other in a first longitudinal portion of said sleeve, and a plurality of second connecting portions spaced apart in the longitudinal direction, wherein each of said second connecting portions comprises at least one second weld, wherein said second welds weld said first and second layers to each other in a second longitudinal portion of said sleeve without axially connecting the thread to said second longitudinal portion of the sleeve.

A welding method for producing an integral bond of fiber-reinforced plastics parts includes a welding head penetrating one of the plastics parts. The method includes reinforcing at least a first plastics part by a plurality of directional fibers. The re-inforcing fibers reorient themselves within the connection region without severing or breaking.