Disclosed herein a method for making a unidirectional continuous fiber-reinforced resin composite material. A resin plasticized and molten by an extruder is transported to a coating guide roller through a die head, and a hot-melt resin film layer with uniform thickness is formed on a roller surface of the coating guide roller. Simultaneously, the coating guide roller guides the hot-melt resin to continuously and uniformly coat on a row of flattened unidirectional continuous fibers along the roller surface of the coating guide roller. Subsequently, the coated flattened unidirectional continuous fibers pass through an open dip-coating roller device to effectively combine with the hot-melt resin to obtain a composite material of the hot-melt resin and fibers, which passes through a cooling and forming device to a winder under a driving force of a main traction to obtain the unidirectional continuous fiber-reinforced resin composite material.

A method for forming paper straps is provided. The method may include providing a paper strip from a base sheet and directing the paper strip through a first die to form an intermediate string. The method may further include directing the intermediate string from the first die through a second die, the intermediate string exiting the second die in a substantially non-twisted state. Related apparatuses and devices to form paper straps are also provided.

Pultrudate based on polyurethane and carbon fibers and the production and use thereof.

The invention relates to a process for the production of a tape comprising a plurality of sheathed continuous multifilament strands, wherein each of the sheathed continuous multifilament strands comprises a core that extends in the longitudinal direction and a polymer sheath which intimately surrounds said core, wherein each of the cores comprises an impregnated continuous multifilament strand comprising at least one continuous glass multifilament strand, wherein the at least one continuous glass multifilament strand is impregnated with an impregnating agent, wherein the process comprises the steps of: d) providing the plurality of sheathed continuous multifilament strands, e) placing the plurality of sheathed continuous multifilament strands in parallel alignment in the longitudinal direction, f) grouping the plurality of sheathed continuous multifilament strands, wherein steps e) and f) are performed such that the sheathed continuous multifilament strand can be consolidated and g) subsequently consolidating the plurality of sheathed continuous multifilament strands to form the tape, wherein the sheathed continuous multifilament strands are prepared by the sequential steps of a) unwinding from a package the continuous glass multifilament strands, b) applying the impregnating agent to the continuous glass multifilament strands to form the impregnated continuous multifilament strands and c) applying the sheath of the thermoplastic polymer composition around the impregnated continuous multifilament strands to form the sheathed continuous multifilament strands, wherein the sheathed continuous multifilament strands of step d) are the sheathed continuous multifilament strands obtained by step c) and wherein the sheathed continuous multifilament strands of step d) are subjected to step e) without cutting.

A machine and a method produce strips from a fiber-reinforced plastics composite material. The machine includes a housing through which fibers pass and in which profiled bars are fixedly or rotatably mounted, which are oriented perpendicularly to the passing direction of the fibers and by which forces can be applied alternately to the top and bottom of the fibers and to their coating with a plastics material in order to impregnate the fibers and to consolidate the plastics material between the fibers. The ratio of the average total contact length of all the profiled bars used in the impregnation in millimeters to the number of profiled bars is between 2:1 and 1:400, preferably between 1 and 1:200 and particularly preferably between 1:10 and 1:100.

Plastic profiles are produced by a pultrusion method. For this, a mold is moved periodically relative to the stationary plastic profile and said profile is held by a holding means and transported away. In particular, the starting and the stopping of the method are problematical, since a tensile stress must be applied, by which both “slack” fibers and “rigid” profiles can be drawn through the mold. The invention creates a method and a device for simple and reliable manufacture of plastic profiles. For this, it is provided that at least one cross section of a receiving space of the at least one holding means is changed along a longitudinal axis of the holding means in order to grasp a reinforcement and/or the plastic profile.

The invention relates to a process for the production of a tape comprising a plurality of impregnated continuous multifilament strands and a polymer sheath which intimately surrounds the plurality of impregnated continuous multifilament strands, wherein each of the plurality of impregnated multifilament strands extends in the longitudinal direction, wherein each of the plurality of impregnated continuous multifilament strands comprises at least one continuous glass multifilament strand, wherein the at least one continuous glass multifilament strand is impregnated with an impregnating agent, wherein the process comprising the steps of a) unwinding from a package the continuous glass multifilament strands, b) applying the impregnating agent to the continuous glass multifilament strands to form the plurality of impregnated continuous multifilament strands, c) placing the plurality of impregnated continuous multifilament strands in parallel alignment in the longitudinal direction and d) applying a sheath of a thermoplastic polymer composition around the plurality of impregnated continuous multifilament strands of step c) to form the tape, wherein steps c) and d) are performed in a die having a guiding means arranged for placing the plurality of impregnated continuous multifilament strands in parallel alignment in the longitudinal direction, wherein the plurality of impregnated continuous multifilament strands pass through a melt of the thermoplastic polymer composition inside of the die downstream of the guiding means.

The composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting essentially synthetic polyester felts as core impregnated with a resin system comprises of at least one resin, curing system comprising a curing agent and an accelerator, a filler, a thinner, pigment or any other additives; encapsulated between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with said resin system are provided. In another composite pultruded products either in “I” profile or “Plate” profile of higher cross sectional area where said products consisting of plank of short fibers bagasse premixed with the said resin system as core is enclosed between the synthetic polyester felts impregnated with the resin system which is further enclosed between bi-directionally and/or uni-directionally oriented synthetic fabric selected from polyester, carbon, aramid, glass, basalt and mixtures thereof impregnated with the resin system. The system and method for the preparation of said composite pultruded products are also illustrated herein. These products lead to a significant reduction in weight and reduction in density with higher stiffness and bending strength. The present composite products are encapsulated by fabrics in the peripheral area bringing more integrity uniformity of synthetic polyester felt materials. This leads to a significant cost reduction without sacrificing much tensile strength.

The invention relates to a tape comprising a plurality of sheathed continuous multifilament strands, wherein each of the sheathed continuous multifilament strands comprises a core that extends in the longitudinal direction and a polymer sheath which intimately surrounds said core, wherein each of the cores comprises an impregnated continuous multifilament strand comprising at least one continuous glass multifilament strand, wherein the at least one continuous glass multifilament strand is impregnated with an impregnating agent in an amount from 0.50 to 15.0 wt %, for example from 0.5 to 10.0 wt % or for example from 10.0 to 15.0 wt % based on the sheathed continuous multifilament strand, wherein the impregnating agent has a melting point of at least 20° C. below the melting point of the thermoplastic polymer composition, has a viscosity of from 2.5 to 200 cSt at 160° C., wherein the continuous glass multifilament strand comprises at most 2 wt % of a sizing composition based on the continuous glass multifilament strand and wherein the polymer sheath consists of a thermoplastic polymer composition, wherein the thermoplastic polymer composition comprises at least 60 wt %, for example at least 80 wt % of a thermoplastic polymer, wherein the amount of impregnated continuous multifilament strand is in the range of 10 to 70 wt % based on the sheathed continuous multifilament strands and wherein the amount of polymer sheath is in the range of 30 to 90 wt % based on the sheathed continuous multifilament strand and wherein the sum of the amount of impregnated continuous multifilament strand and the polymer sheath is 100 wt %.

Disclosed herein a method and equipment for making a unidirectional continuous fiber-reinforced resin composite material. A resin plasticized and molten by an extruder is transported to a coating guide roller through a die head, and a hot-melt resin film layer with uniform thickness is formed on a roller surface of the coating guide roller. Simultaneously, the coating guide roller guides the hot-melt resin to continuously and uniformly coat on a row of flattened unidirectional continuous fibers along the roller surface of the coating guide roller. Subsequently, the coated flattened unidirectional continuous fibers pass through an open dip-coating roller device to effectively combine with the hot-melt resin to obtain a composite material of the hot-melt resin and fibers, which passes through a cooling and forming device to a winder under a driving force of the main traction to obtain the unidirectional continuous fiber-reinforced resin composite material.