The machine includes a tire-building zone for producing, on a drum, a carcass entity that includes a carcass ply with carcass reinforcers. The machine also includes a finishing zone for producing a crown entity that includes a tread, a shaping system for causing the carcass entity to expand radially in order to give it a toroidal shape. In an assembling zone, the crown entity is assembled on the carcass entity. A biasing system interacts, during the shaping, with the carcass reinforcers so as to modify the angular orientation of the carcass reinforcers with respect to the circumferential direction of the drum. An automatic control unit allows a biased-crown tire to be manufactured in this way.

A method for making a carcass for a pneumatic vehicle tire includes building up a carcass free from sidewalls with an inner liner, a single-ply or multi-ply carcass inlay and bead cores, at a carcass station on a carcass building drum, while creating ply turnups. The carcass produced without sidewalls is transferred to a transfer device. The carcass is kept on the transfer device while applying sidewalls to the carcass. The carcass is retained on the transfer device while transferring the carcass provided with the sidewalls to a shaping machine where the carcass is shaped into a toroidal shape.

The invention is directed to a method for making a vehicle tire having a tire carcass defining an axial center, a first and a second tire bead, a tire belt and a tread. The carcass is completed on a carcass drum wherein the carcass drum is free of sidewalls. The tire carcass is removed from the carcass drum and moved to a transfer position for arranging sidewalls. The sidewalls are arranged on sidewall drums on sides of the carcass. The sidewall drums are moved in axial direction toward the axial center of the tire carcass. The sidewall drums with the sidewalls are expanded and connected to the tire carcass. Thereafter, the sidewall drums are collapsed and moved outward and the tire carcass is released for further transport. The carcass and the attached sidewalls are transferred to a shaping drum where the tire carcass with the sidewalls is shaped.

A method manufactures a wheel and tire assembly for a vehicle by extruding a sprocket from a first polymer; sliding the sprocket over a drum; forming a layer by wrapping a ply around inflatable bladders; transferring the ply and bladders to the sprocket; positioning the bladders and ply to correspond to curved indentations of the sprocket; inflating the bladders to tension to position the ply; extruding a ring from a second polymer; sliding the ring over the drum; positioning the bladders and ply to correspond to curved indentations of the ring; forming cylindrical cavities by the curved indentations of the sprocket and ring; securing a layer about an outer surface of the ring; deflating the bladders; contracting the drum; removing the bladders and drum from a complete structure including the sprocket, ply, ring and the layer; curing the complete structure; and mounting the complete, cured structure on a vehicle wheel.

A method for building tyres for vehicle wheels is described. Second stage forming drums are moved in a crown structure building line for building respective crown structures. Movement occurs along a first path for building a first part of components of the crown structure and a second path for building a second part of components of the crown structure. Additionally, first stage forming drums are moved in a carcass structure building line for building respective carcass structures. The flow of the second stage forming drums is managed through a first manipulator, while the flow of the first stage forming drums is managed through a second manipulator.

A space required for forming a cylindrical carcass band is reduced and productivity of carcass band forming is improved. A first forming drum (21) forms a cylindrical carcass ply (3). A second forming drum (22) forms a cylindrical member (7) by forming a cylindrical inner liner (4) and combining the inner liner (4) with the carcass ply (3). A third forming drum (23) forms a cylindrical side member (5) a carcass band (8) by forming a cylindrical side member (5) and combining the side member (5) with the cylindrical member (7). A conveying device (30) conveys the carcass ply (3) from the first forming drum (21) to the second forming drum (22) and conveys the cylindrical member (7) from the second forming drum (22) to the third forming drum (23). The third forming drum (23) is arranged below an arrangement space for the first forming drum (21) and the second forming drum (22).

A method of forming a non-pneumatic tire is provided that includes the steps of providing an outer shear band ring (56) and an intermediate section (14) that has a supporting structure (16). The intermediate section (14) is collapsed from an uncollapsed state to a collapsed state. The intermediate section in the collapsed state is inserted inside of the outer shear band ring such that the outer shear band ring is located outward from the intermediate section in a radial direction of the tire. Compression of the intermediate section (14) is released when the intermediate section (14) is inside of the outer shear band ring (56) so that the intermediate section returns to the uncollapsed state from the collapsed state. In one embodiment, the compressing step of the intermediate section (14) is performed by a compression device (68) that has a plurality of gripping members.

A transfer ring of the type having a plurality of shoes arranged in a substantially circular configuration to define an inwardly-facing segmented cylindrical gripping surface, and a shoe for use in such a transfer ring, are disclosed. Each shoe comprises an arcuate interior surface defining a segment of the cylindrical gripping surface. The interior surface of each shoe has a first arcuate edge and an opposite second arcuate edge arranged substantially parallel to one another, and opposite first and second end edges extending between respective ends of said first and second arcuate edges. Each first end edge of each arcuate surface is mounted adjacent the second end edge of an adjacent arcuate surface, and the first end edge of at least one of the arcuate surfaces defines a varied or irregular shape along its arcuate surface.

A method of forming a non-pneumatic tire is provided that includes the steps of providing an outer shear band ring (12) that has an inner diameter. An intermediate section (14) is provided that has a supporting structure. An outer diameter (102) of the intermediate section (14) in the uncompressed state is greater than the inner diameter (70) of the outer shear band ring (12). The intermediate section is compressed from the uncompressed state to a compressed state, and is inserted inside of the outer shear band ring (12). Compression of the intermediate section is released when the intermediate section is inside of the outer shear band ring, and the intermediate section (14) moves from the compressed state to a state of interference fit with the outer shear band ring (12).

The invention relates to an unwinding system, an assembly and a method for unwinding a tire component from a stock reel and for outputting said tire component in a transport direction, wherein the unwinding system comprises a reel station, an output conveyor and a transfer device for transferring a leading end of the tire component from the reel station to said output conveyor, wherein the transfer device comprises a retaining member which is movable along a guide path between a pick-up position and a release position, wherein the retaining member comprises a retaining surface for releasably retaining the leading end of the tire component, wherein the transfer device further comprises an arm that is rotatable around the inverting axis for moving the retaining member along the guide path, wherein the retaining member is movable with respect to the arm in an extension direction perpendicular to the inverting axis.