A method for manufacturing a facial-interface cushion for a head-mounted display may include (1) positioning a foam layer between a recessed mold member and an insertion mold member of a mold assembly, with a first end portion of the foam layer overlapping a second end portion of the foam layer, (2) forcing the insertion mold member against the foam layer in a direction toward the recessed mold member, thereby forming a shaped foam element including a first end portion that is compressed against a second end portion between the insertion mold member and the recessed mold member, and (3) heating the shaped foam element to form a facial-interface cushion by softening the shaped foam element and bonding the first end portion of the shaped foam element to the second end portion of the shaped foam element. Various other facial-interface cushions, systems, and methods for head-mounted displays are also disclosed.

A yarn or thread may include a plurality of substantially aligned filaments, with at least ninety-five percent of a material of the filaments being a thermoplastic polymer material. Various woven textiles and knitted textiles may be formed from the yarn or thread. The woven textiles or knitted textiles may be thermal bonded to other elements to form seams. A strand that is at least partially formed from a thermoplastic polymer material may extend through the seam, and the strand may be thermal bonded at the seam. The woven textiles or knitted textiles may be shaped or molded, incorporated into products, and recycled to form other products.

Provided is a laser welded body which can be manufactured without undergoing complicated steps and maintain the characteristics of a resin contained in a resin member, which exhibits high welding strength even when scanned with a laser beam at a high speed, and which can be manufactured at high production efficiency.

The laser welded body 10 comprises a first resin member 1 which is a laser-irradiated subject which contains a thermoplastic resin and nigrosine sulfate and has an absorbance a.sub.1 of 0.09 to 0.9; and a second resin member 2 which contains a thermoplastic resin as the same kind as or different kind from the thermoplastic resin and a laser beam absorbent, and has an absorbance a.sub.2 of 3.0 to 15, wherein the first resin member 1 and the second resin member 2 are laser-welded at a part at which the both resin members are overlapped and/or butted.

A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.

A wind turbine rotor blade may generally include a blade root, a blade tip opposite the blade root and a body shell extending between the blade root and the blade tip. The body shell may include a pressure side and a suction side extending between a leading edge and a trailing edge and may define an outer shell surface. The rotor blade may also include a leading edge cap coupled to the body shell at the leading edge. The leading edge cap may be formed from a fiber-reinforced composite including an inner surface extending directly adjacent to the body shell along a portion of the outer shell surface and an outer surface opposite the inner surface. The fiber-reinforced composite may include a plurality of fibers surrounded by a thermoplastic resin material, with the thermoplastic resin material extending throughout the fiber reinforced composite from the inner surface to the outer surface.

A resin board structure includes a first member including a first metal film and one thermoplastic resin layer or a stack which includes two or more thermoplastic resin layers, and a second member including a second metal film. The first and second metal films are bonded together, and at least a portion the first metal film and at least a portion of the second metal film overlap each other. The first and second metal films are metallurgically bonded at an interface between the first metal film and the second metal film. The first member includes a first junction resin covering portion defined by a portion of a thermoplastic resin layer and overlapping a portion at which the first metal film and the second metal film overlap each other, and the first junction resin covering portion includes an uneven surface to reduce or prevent slippage due to ultrasonic vibration.

A method for producing a thermoplastic fiber composite component, in particular for an aircraft or spacecraft, has the following method steps: material-removing processing of a first face of a first plate, wherein the first plate comprises a thermoplastic fiber composite material and a local reduction in thickness of the first plate is made by the material-removing processing of the first face; positioning a second plate relative to the first plate such that the first face of the first plate is brought into alignment with a third face of the second plate; and joining the first plate to the second plate to form a single component, wherein the surface of the first face of the first plate is integrally bonded to the surface of the third face of the second plate.

The first aspect of the present invention provides a foamed structure, comprising: a first foamed body extending in a first direction; a second foamed body extending in the first direction and facing the first foamed body with a gap interposed therebetween; and a reinforcement disposed in the gap between the first foamed body and the second foamed body, the reinforcement having an elongated shape, wherein the first foamed body has a portion overlapping with the second foamed body in the first direction view.

A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.

A housing includes a first surrounding wall connected around a base wall. The first surrounding wall has a first joint portion opposite to the base wall, a first outer surface and a first inner surface. The first outer and inner surfaces extend from the first joint portion toward the base wall. The first joint portion is stepped and has a first projecting portion adjoining the first outer surface, and a first shoulder portion indented from the first projecting portion and proximal to the first inner surface. The first shoulder portion has a plurality of parallel spaced-apart ribs protruding therefrom in a same direction as the first projecting portion. Each of the ribs has a tip that does not extend beyond a top end of the first projecting portion.