C04B40/0071

WATER-REPELLENT MEMBER, AND BUILDING MEMBER AND WET ROOM MEMBER USING SAME

A water-repellent member includes a matrix part including an inorganic substance including at least one of a metal oxide or a metal hydroxide, and a water-repellent resin present in a dispersed state inside the matrix part. The water-repellent member has a porosity of 20% or less in a section of the matrix part. A building member and a wet room member each include the water-repellent member.

THIN FIBER CEMENT ROOF TILES COMPRISING CORE-SHELL EMULSIONS HAVING IMPROVED IMPACT RESISTANCE

The present invention provides fiber cement articles, such as roof tiles having improved impact and hail resistance and methods for making them. The fiber cement articles comprise cement, an optional filler, reinforcing fibers, such as poly(vinyl alcohol) fibers or a mixture of cellulosic and synthetic fibers, one or more core-shell aqueous emulsion polymers having a crosslinked rubbery core with a calculated glass transition temperature (calculated Tg) of from −20 to −140° C., and an at least partially grafted acrylic or vinyl shell polymer having a calculated Tg of from 20 to 170° C., and having a Z-average primary particle size of from 55 to 800 nm, or, preferably, from 140 to 650 nm. The solids weight ratio of the crosslinked rubbery core to the shell of the core-shell aqueous emulsion polymer may range from 85:20 to 97:3.

THIN FIBER CEMENT ROOF TILES COMPRISING CORE-SHELL EMULSIONS HAVING IMPROVED IMPACT RESISTANCE

The present invention provides fiber cement articles, such as roof tiles having improved impact and hail resistance and methods for making them. The fiber cement articles comprise cement, an optional filler, reinforcing fibers, such as poly(vinyl alcohol) fibers or a mixture of cellulosic and synthetic fibers, one or more core-shell aqueous emulsion polymers having a crosslinked rubbery core with a calculated glass transition temperature (calculated Tg) of from −20 to −140° C., and an at least partially grafted acrylic or vinyl shell polymer having a calculated Tg of from 20 to 170° C., and having a Z-average primary particle size of from 55 to 800 nm, or, preferably, from 140 to 650 nm. The solids weight ratio of the crosslinked rubbery core to the shell of the core-shell aqueous emulsion polymer may range from 85:20 to 97:3.

Method for manufacturing conglomerate slabs
11325285 · 2022-05-10 · ·

In the method for manufacturing conglomerate stone slabs using the Bretonstone technology, in the variant where the starting mixture is enclosed between two paper sheets, the improvement consists in replacing each paper sheet with a containment element consisting of a paper sheet, one surface of which has, applied thereon, a film of plastic material which is impermeable to organic vapours, impermeable to the liquids and in particular to the liquid resin constituting the binder of said mixture, resistant to the catalysis temperatures of the said resin and resistant to hot solvents and chemical vapours. Preferably, said plastic material is water-soluble, in particular polyvinyl alcohol.

Method for manufacturing conglomerate slabs
11325285 · 2022-05-10 · ·

In the method for manufacturing conglomerate stone slabs using the Bretonstone technology, in the variant where the starting mixture is enclosed between two paper sheets, the improvement consists in replacing each paper sheet with a containment element consisting of a paper sheet, one surface of which has, applied thereon, a film of plastic material which is impermeable to organic vapours, impermeable to the liquids and in particular to the liquid resin constituting the binder of said mixture, resistant to the catalysis temperatures of the said resin and resistant to hot solvents and chemical vapours. Preferably, said plastic material is water-soluble, in particular polyvinyl alcohol.

Recycled Concrete Aggregates Carbonation Treatment

A method of treating recycled concrete aggregates (RCA) that includes constructing a chamber configured to form a hermetic seal, loading the RCA into the chamber, hermetically sealing the chamber, pressurizing the interior of the chamber with carbon dioxide gas, monitoring a pressure and a relative humidity in the interior of the chamber, and controlling the pressure and the relative humidity until a predetermined condition is met.

Method of forming a cement containing insulated block, wall or other building material

Various cement-containing compositions are disclosed, including insulating cement, forms, and prefabricated building materials produced from cement-containing compositions with insulating properties. Some of the preferred embodiments include expanded polystyrene and an acrylic component to provide enhanced insulating properties, or have a lower density, lighter weight, and increased insulating R-value in comparison with other cement-containing compositions.

Method of forming a cement containing insulated block, wall or other building material

Various cement-containing compositions are disclosed, including insulating cement, forms, and prefabricated building materials produced from cement-containing compositions with insulating properties. Some of the preferred embodiments include expanded polystyrene and an acrylic component to provide enhanced insulating properties, or have a lower density, lighter weight, and increased insulating R-value in comparison with other cement-containing compositions.

METAL-MATRIX COMPOSITES
20230323555 · 2023-10-12 ·

A metal-ceramic composite includes a ceramic matrix defining a multiplicity of pores, and a metal electrodeposited in the multiplicity of pores. A ceramic slurry includes ceramic microstructures or nanostructures, silica nanopowder, a dispersant, and a binder. Repairing a void in a metal-ceramic composite, wherein the void is defined by at least a first metal surface and a second metal surface of the metal-ceramic composite, includes introducing a solution including metal ions into the void, and electrodepositing the metal ions on the first metal surface and the second surface to yield a metal phase, thereby filling the void.

Methods for producing air-cured fiber cement products
11773023 · 2023-10-03 · ·

The present invention relates to methods for the production of air-cured fiber cement products. More particularly, the present invention provides methods for the production of air-cured fiber cement products, at least comprising the steps of: (a) Providing cured fiber cement powder by comminuting cured fiber cement material; (b) Providing an aqueous fiber cement slurry comprising water, cementitious binder, natural or synthetic fibers and between about 5M % and about 40M % of said cured fiber cement powder; (c) Providing a green fiber cement sheet; and (d) Air-curing said green fiber cement sheet thereby providing an air-cured fiber cement product.