Monoisocyanate impurities are removed from a process stream obtained when solvent is separated from a polyisocyanate product. The monoisocyanates are reacted with amine compounds at specific molar ratios to produce ureas. The ureas can be discarded by burning, landfilling or otherwise. Alternatively the ureas can be recycled back into the polyisocyanate manufacturing process, where they are formed into biuret compounds that can remain with the polyisocyanate product.

The invention relates to a method for recycling polyurethane material waste (18a) for producing chemical feedstock for the production of isocyanates (10a) and then polyurethanes (16a), in which method, proceeding from polyurethane material waste (18a), carbon dioxide (1a) and hydrocarbons (1c) are generated by pyrolysis (1), the carbon dioxide (1a; 4a) is converted by electrolysis (5) into carbon monoxide (7b) and hydrogen (7a), as appropriate, the carbon monoxide (7b; 7c) obtained is converted via phosgene to isocyanate (10a) and the isocyanate (10a) can be further processed into new polyurethane material (16a).

The invention relates to a method for recycling polyurethane material waste (18a) for producing chemical feedstock for the production of isocyanates (10a) and then polyurethanes (16a), in which method, proceeding from polyurethane material waste (18a), carbon dioxide (1a) and hydrocarbons (1c) are generated by pyrolysis (1), the carbon dioxide (1a; 4a) is converted by electrolysis (5) into carbon monoxide (7b) and hydrogen (7a), as appropriate, the carbon monoxide (7b; 7c) obtained is converted via phosgene to isocyanate (10a) and the isocyanate (10a) can be further processed into new polyurethane material (16a).

The method for producing pentamethylene diisocyanate includes a reaction step, in which carbonyl chloride is allowed to react with pentamethylenediamine to produce a reaction mixture containing pentamethylene diisocyanate and a tar component containing a chlorine-containing component; a heating step, in which the reaction mixture is heated; and a purification step, in which the reaction mixture after the heating step is purified to separate the pentamethylene diisocyanate from the tar component, wherein in the heating step, the reaction mixture is heated without removing the tar component from the reaction mixture.

The method for producing pentamethylene diisocyanate includes a reaction step, in which carbonyl chloride is allowed to react with pentamethylenediamine to produce a reaction mixture containing pentamethylene diisocyanate and a tar component containing a chlorine-containing component; a heating step, in which the reaction mixture is heated; and a purification step, in which the reaction mixture after the heating step is purified to separate the pentamethylene diisocyanate from the tar component, wherein in the heating step, the reaction mixture is heated without removing the tar component from the reaction mixture.

The method for producing pentamethylene diisocyanate includes a reaction step, in which carbonyl chloride is allowed to react with pentamethylenediamine to produce a reaction mixture containing pentamethylene diisocyanate and a tar component containing a chlorine-containing component; a heating step, in which the reaction mixture is heated; and a purification step, in which the reaction mixture after the heating step is purified to separate the pentamethylene diisocyanate from the tar component, wherein in the heating step, the reaction mixture is heated without removing the tar component from the reaction mixture.

The invention relates to a method for operating a production plant for producing a chemical product (1) by reacting a H-functional reactant (2) with phosgene (3) during an interruption in production when taking at least one plant part of the production plant out of operation, wherein low-oxygen and oxygen-rich phosgene-containing exhaust gas flows are directed separately from one another in different phosgene decomposition directions and separately from one another—at spatially different points—into a combustion device, wherein plant parts that have not been taken out of operation are operated in a closed-circuit operating mode. The invention also relates to a production plant for producing a chemical product by reacting H-functional reactants with phosgene, which is suitable for being operated with the method according to the invention.

The invention relates to a method for operating a production plant for producing a chemical product (1) by reacting a H-functional reactant (2) with phosgene (3) during an interruption in production when taking at least one plant part of the production plant out of operation, wherein low-oxygen and oxygen-rich phosgene-containing exhaust gas flows are directed separately from one another in different phosgene decomposition directions and separately from one another—at spatially different points—into a combustion device, wherein plant parts that have not been taken out of operation are operated in a closed-circuit operating mode. The invention also relates to a production plant for producing a chemical product by reacting H-functional reactants with phosgene, which is suitable for being operated with the method according to the invention.

The invention relates to a method for operating a production plant for producing a chemical product (1) by reacting a H-functional reactant (2) with phosgene (3) during an interruption in production when taking at least one plant part of the production plant out of operation, wherein low-oxygen and oxygen-rich phosgene-containing exhaust gas flows are directed separately from one another in different phosgene decomposition directions and separately from one another—at spatially different points—into a combustion device, wherein plant parts that have not been taken out of operation are operated in a closed-circuit operating mode. The invention also relates to a production plant for producing a chemical product by reacting H-functional reactants with phosgene, which is suitable for being operated with the method according to the invention.

The present invention relates to a drying apparatus for evaporating volatile constituents from a starting material to be dried, to a process for producing an isocyanate using this drying apparatus and to the use of the drying apparatus for drying distillation bottoms streams, oil-containing waste, waste paint or coating materials, sewage sludges, mineral substances and coal slurries contaminated with organic compounds. In the drying apparatus the evaporated constituents (vapours) are passed into a condenser via a vapor dome and a vapor conduit. The drying apparatus has the feature that partial condensation of the vapours in the vapor dome and/or in the vapor conduit is intentionally allowed or induced during operation, and condensed constituents of the vapours are discharged from the drying apparatus via means installed for this purpose in the vapor dome and/or the vapour conduit.