Methods for oxidative coupling of methane using metal oxide catalysts and a sulfur oxidant.

The invention relates to a catalyst composition comprising (a) a metal M selected from the group consisting of platinum (Pt), palladium (Pd), rhodium (Rh), rhenium (Re), ruthenium (Ru) and iridium (Ir), (b) tin (Sn), (c) zinc (Zn), (d) alkaline earth metal and (e) a porous metal oxide catalyst support, wherein the amount of each of elements (a), (b) and (d) is independently chosen in the range of from 0.1 to 5 wt. % based on the porous metal oxide catalyst support and wherein the amount of element (c) is chosen in the range of from 0.1 to 2 wt. % based on the porous metal oxide catalyst support. Furthermore, the invention also relates to a process for the preparation of said catalyst composition and its use in non-oxidative dehydrogenation of an alkane, preferably propane.

The present disclosure relates to a method that includes converting a gas stream that contains hydrogen (H.sub.2) and carbon monoxide (CO) to a second mixture that contains a hydrocarbon, for example, a hydrocarbon having between 3 and 15 carbon atoms, where the converting is performed using a first catalyst configured to convert H.sub.2 and CO to methanol, a second catalyst configured to convert methanol to dimethyl ether (DME), and a third catalyst configured to convert DME to the hydrocarbon.

The present invention provides a pyrolysis tube for manufacturing olefin which tube can improve a yield of olefin in a pyrolysis reaction of a hydrocarbon raw material. The pyrolysis tube (1A) for manufacturing olefin includes a tubular base material (2) made of a heat resistant metal material and a dehydrogenating catalyst (4A) which is supported on an inner surface of the tubular base material (2).

This application relates to the production of functionalized lower hydrocarbons and more particularly to the process of converting ethanol to functionalized lower hydrocarbons. In particular embodiments, the ethanol to functionalized lower hydrocarbon conversion is catalyzed by a Zn.sub.xZr.sub.yA.sub.vQ.sub.sMn.sub.wO.sub.z mixed oxide catalyst or a bifunctional heterogeneous catalyst. In particular embodiments, the ethanol to be converted is present at molar concentrations in the reactor feed equal to or exceeding 14%.

There is provided a method for producing an optionally substituted olefin, comprising the steps of: dehydrogenating an optionally substituted alcohol in a first reaction zone comprising a first catalyst supported on a porous silica-based particle to form an optionally substituted carbonyl at a first set of reaction conditions; converting the optionally substituted alcohol and the optionally substituted carbonyl from the first reaction zone in a second reaction zone at a second set of reaction conditions that is different to the first set of reaction conditions and is selected to form the optionally substituted olefin, wherein the second reaction zone comprises a second catalyst supported on a porous silica-based particle. There is also provided a system for producing the optionally substituted olefin.

The present disclosure relates to a reactor and a method of operation for an exothermal process being catalyzed by a catalytically active material receiving a reactant gas and providing a product gas, in which said exothermal process has a heat development having a potential for thermally degrading said catalytically active material, and which exothermal process operates at a temperature at which the reactants and at least 80% or all of the products are present as gases, said method comprising the steps of a) directing the reactant gas to a first zone of a material catalytically active in the exothermal process producing an first product gas, and b) directing the first product gas to a second zone of a material catalytically active in the exothermal process producing a product gas, with the option of fully or partially by-passing either said first zone or said second zone, while directing a non-condensing gas stream having a temperature at least 50° C. lower than the product gas to said by-passed zone, wherein the choice of by-passing said zone is made based on the time of operation or a process parameter reflecting the catalytic activity of the zone of catalytically active material which is not by-passed with the associated benefit of reducing the extent of thermal deactivation of the catalytically active material, and thus increasing the overall lifetime of the catalytically active material.

The present disclosure provides a premixer for at least two gases, comprising: a tubular body having a closed end and an opposite, open end; a first flow passage for receiving a first gas, the first flow passage axially extending through the closed end into the tubular body in a sealable manner; a conical tube arranged in the tubular body, wherein a small end of the conical tube communicates with the first flow passage, and a large end of the conical tube extends toward the open end with an edge thereof being fixed to an inner wall of the tubular body, thereby defining a sealed distribution chamber between the tubular body and the conical tube; and a second flow passage arranged on a side portion of the tubular body for receiving a second gas, wherein the second flow passage communicates with the distribution chamber, so that the second gas can be introduced into said conical tube via the distribution chamber in a substantially radial manner. The present disclosure further relates to a radially fixed bed reactor comprising the premixer, a reaction system of oxidative dehydrogenation of butene comprising the racially fixed bed reactor, and a corresponding process.

The invention relates to a catalyst for preparation of butadiene by oxydehydrogenation of butene in a fluidized bed reactor, a method of preparing the same, and use of the same, wherein a method according to an embodiment of the invention comprises: reacting a metal precursor with an alkaline substance to obtain a slurry containing insoluble compound, followed by filtering and washing the slurry; adding a binder and deionized water, followed by agitation to regulate the solid content of the slurry to 10-50%; subjecting the slurry to spray drying granulation, wherein the temperature at the feed port is controlled between 200-400° C., and the temperature at the discharge port is controlled between 100-160° C., to obtain catalyst microspheres; and drying the catalyst microspheres at 80-200° C. for 1-24 h, and then calcining the catalyst microspheres at 500-900° C. for 4-24 h to obtain a catalyst having a general formula of FeXaYbZcOd, comprising Fe, Mg, Zn, Bi, Mo, Mn, Ni, Co, Ba, Ca, and other metals. The catalyst microspheres prepared according to the exemplary method exhibit high mobility, desirable particle size distribution, extremely high mechanical strength and catalytic activity, and are applicable to industrial production of butadiene by oxydehydrogenation of butene in a fluidized bed. When this catalyst is used to prepare butadiene by oxydehydrogenation of butene, the yield of butadiene is 76-86%, and the selectivity to butadiene is 94-97%.

A method for producing butadiene, the method including: a first synthesis step of bringing a mixed gas containing hydrogen and carbon monoxide into contact with a first catalyst to obtain a primary product containing ethanol as an intermediate; and a second synthesis step of bringing the primary product into contact with a second catalyst to obtain butadiene.