A sole structure for an article of footwear comprises a cushioning element including a first material and a cradle including a second material. The cradle is attached to the cushioning element and includes a first plate disposed against the cushioning element and a second plate spaced apart from the cushioning element, the second plate including an aperture. The sole structure additionally includes a bladder disposed within the cradle and including a first portion contacting the first plate and a second portion extending through the aperture of the second plate.

The present invention is a method for manufacturing inflatable bladders for use in articles of manufacture. The method includes the steps of providing a first polymer film, applying a curable release coating to the polymer film in a pattern that corresponds to the configuration of the inflatable bladder, curing the release coating to the first polymer film, providing a second polymer film with the first polymer film to form a layered element such that the release coating is disposed between the polymer films, positioning the layered element between two plies of material, applying heat and pressure to adhere the polymer films together except in the area where the release coating has been applied to form an inflatable compartment surrounded by a sealed perimeter, and removing the plies of material from the adhered first and second polymer films.

The present invention is a method for manufacturing inflatable bladders for use in articles of manufacture. The method includes the steps of providing a first polymer film, applying a curable release coating to the polymer film in a pattern that corresponds to the configuration of the inflatable bladder, curing the release coating to the first polymer film, providing a second polymer film with the first polymer film to form a layered element such that the release coating is disposed between the polymer films, positioning the layered element between two plies of material, applying heat and pressure to adhere the polymer films together except in the area where the release coating has been applied to form an inflatable compartment surrounded by a sealed perimeter, and removing the plies of material from the adhered first and second polymer films.

An article of footwear comprises a sole structure having a cushioning component defining an enclosed, fluid-filled chamber. The cushioning component has a top wall, a bottom wall, a medial side wall at a medial side of the article of footwear, and a lateral side wall at a lateral side of the article of footwear. The cushioning component includes a unitary outsole having a bottom portion, a medial side portion, and a lateral side portion. The bottom portion is bonded to the bottom wall, the medial side portion is bonded to the medial side wall, and the lateral side portion is bonded to the lateral side wall. A method of manufacturing includes disposing the first and second polymer sheets and the outsole in a mold assembly and thermally bonding the outsole to the second polymer sheet, and the first and second polymer sheets to one another to form a chamber.

A walking-assisted air-jet insole includes an insole base. A plurality of pressed-air outlet units that can generate airflow based on stepping pressure are provided on the insole base; the pressed-air outlet unit includes a cavity for retaining air. An upper part of the insole base is provided with an upper air hole that communicates with the cavity, and a lower part of the insole base is provided with an air sac part that is elastically deformed and restored based on the stepping pressure. A volume of the cavity can be changed based on the elastic deformation and restoration of the air sac part. A lower end of the air sac part is provided with a convex column that moves up and down based on the stepping pressure. The cavity includes an upper cavity portion and a lower cavity portion from top to bottom.

A walking-assisted air-jet insole includes an insole base. A plurality of pressed-air outlet units that can generate airflow based on stepping pressure are provided on the insole base; the pressed-air outlet unit includes a cavity for retaining air. An upper part of the insole base is provided with an upper air hole that communicates with the cavity, and a lower part of the insole base is provided with an air sac part that is elastically deformed and restored based on the stepping pressure. A volume of the cavity can be changed based on the elastic deformation and restoration of the air sac part. A lower end of the air sac part is provided with a convex column that moves up and down based on the stepping pressure. The cavity includes an upper cavity portion and a lower cavity portion from top to bottom.

A cushioning element for an article of footwear includes a bladder having a first barrier layer and a second barrier layer joined together along a seam to define a chamber and a support element disposed within the chamber and having a support member and a plurality of flexible support legs each extending from a first end attached to the support member to a second end disposed between the first barrier layer and the second barrier layer within the seam.

Variable stiffness apparatuses using an interconnected dual layer fluid-filled cell array. One example of the present apparatuses comprises: a substrate having a first side and a second side; and a plurality of structures coupled to the substrate, where each structure comprises: a flexible first portion having a first end, a second end, and a sidewall extending between the first end and the second end, the first portion defining a first chamber; and a second portion having a first end, a second end, and a sidewall extending between the first end and the second end, the second portion defining a second chamber in fluid communication with the first chamber; where each of the plurality of structures is coupled to the substrate such that the first portion is disposed on the first side of the substrate, and the second chamber is disposed on the first side or the second side of the substrate.

Variable stiffness apparatuses using an interconnected dual layer fluid-filled cell array. One example of the present apparatuses comprises: a substrate having a first side and a second side; and a plurality of structures coupled to the substrate, where each structure comprises: a flexible first portion having a first end, a second end, and a sidewall extending between the first end and the second end, the first portion defining a first chamber; and a second portion having a first end, a second end, and a sidewall extending between the first end and the second end, the second portion defining a second chamber in fluid communication with the first chamber; where each of the plurality of structures is coupled to the substrate such that the first portion is disposed on the first side of the substrate, and the second chamber is disposed on the first side or the second side of the substrate.

A walking-assisted air-jet insole includes an insole base. A plurality of pressed-air outlet units that can generate airflow based on stepping pressure are provided on the insole base; the pressed-air outlet unit includes a cavity for retaining air. An upper part of the insole base is provided with an upper air hole that communicates with the cavity, and a lower part of the insole base is provided with an air sac part that is elastically deformed and restored based on the stepping pressure. A volume of the cavity can be changed based on the elastic deformation and restoration of the air sac part. A lower end of the air sac part is provided with a convex column that moves up and down based on the stepping pressure. The cavity includes an upper cavity portion and a lower cavity portion from top to bottom.