A sole structure for an article of footwear includes a first midsole body and a second midsole body. The first midsole body defines a ground-facing surface and a foot-facing surface opposite the ground-facing surface and includes a first midsole material, which has a first hardness. The second midsole body extends through the first midsole body. As such, the second midsole body extends beyond the ground-facing surface of the first midsole body. The second midsole body includes a second midsole material, which has a second hardness, and the first hardness is greater than the second hardness.

A method for manufacturing an integral shoe blank is provided. In the method, a reinforcement piece is woven by a flat knitting machine during a weave process, and the reinforcement piece is made unperceivable through a subsequent side overturning step when viewing from an exterior of a shoe. Thus, with the reinforcement piece, structural strength of the shoe blank is reinforced while better comfort is provided to the foot by a shoe manufactured from the shoe blank.

An article of apparel includes a multilayered knit fabric structure. The knit fabric structure includes a first knit layer and a second knit layer, and a resilient intermediate knit layer disposed between and coupling with the first knit layer and the second knit layer. The intermediate knit layer has a corrugated shape along a first direction of the intermediate knit layer with consecutive peaks that are oriented in opposing directions such that the peaks comprise a set of first peaks oriented in a first peak direction and a set of second peaks oriented in a second peak direction that opposes the first peak direction. The first peaks of the intermediate knit layer connect with the first knit layer and the second peaks of the intermediate knit layer connect with the second knit layer.

An article may include first and second components comprising non-woven textiles and a third component positioned between the first two components. A first surface of the third component that is adjacent the first component comprises a thermoplastic polymer material, and the third component is fused with a first region of the first component and unfused with a second region of the first component. A method of manufacturing the article, which may be an article of wear, includes arranging the components to form a stacked configuration so that the third component is positioned between the first and second components. Heat and compression may be applied to at least a first region of the first component to fuse the first region with the third component, whereas a second region of the first component may remain unfused to the second component.

A last system and a method of making the last system are disclosed. The last system includes a last member and an exterior layer. The exterior layer becomes deformable when heated above a characteristic temperature. The method can include forming a braided footwear component on the last system. The exterior layer may be joined with the braided footwear component by heating the last system above the characteristic temperature.

An article of footwear comprises an upper and a sole structure secured to the upper. The upper includes a side portion that has a first material composition at an exterior surface of the side portion. The exterior surface has a first coefficient of friction. The sole structure has a second material composition at an exterior surface of the sole structure that underlies the side portion of the upper. The exterior surface of the sole structure has a second coefficient of friction. The first coefficient of friction is substantially equal to the second coefficient of friction.

Footwear articles are fabricated with materials and includes a structure that enable the articles to be non-toxic, natural, biodegradable, and/or environmentally-friendly. The structure of the footwear articles is configured for a user's foot, including aspects which allow for precision rigidity or flexibility within the footwear article. The footwear articles are capable of including cycling footwear articles. The cycling footwear articles are further capable of including aspects which provide enough rigidity to couple to clipless pedal systems on a bicycle, and other aspects which allow for a flexibility when walking. Methods of forming the footwear articles and related packaging systems are provided, which also utilize non-toxic, natural, biodegradable, and/or environmentally-friendly materials.

A cycling shoe comprises a sole defining an undersurface of the cycling shoe, the sole having connection holes configured for connection of a pedal cleat to the sole. An upper is connected to the sole and defining with the sole a foot-receiving cavity. An expansion zone is located in a lateral or medial subportion of a metatarsal portion and/or toe portion of the cycling shoe and configured to be opposite a portion of at least a fifth metatarsal of a wearer of the cycling shoe, the expansion zone being entirely surrounded by a window of structural upper paneling and defined by at least one panel having a greater stretching characteristics than the structural upper paneling of the window.

An improved article of footwear includes a sole structure and an upper. The upper is coupled to the sole structure and is configured to receive at least a portion of a human foot. The upper further includes a toebox, a medial quarter, a lateral quarter, a heel cup. The upper also includes a three dimensional auxetic structure at least partially formed within the medial quarter, lateral quarter, and heel cup of the upper. The three dimensional auxetic structure defines a primary expansion direction, a secondary expansion direction, and a tertiary expansion direction. The secondary expansion direction is transverse to the primary expansion direction. The tertiary expansion direction is normal to the plane defined by the primary expansion direction and the secondary expansion direction. Furthermore, the upper of the article of footwear is constructed via a thermoforming process.

A last matching a user's foot can be provided through a simple configuration. A last for forming a footwear upper configuring an article of footwear comprises: a common portion invariable in shape and position, a movable portion invariable in shape and positionally variable with respect to the common portion, and a position adjustment mechanism that changes a position of the movable portion with respect to the common portion and fixes the movable portion in a predetermined position.