A43B23/04

KNITTED ARTICLE WITH AT LEAST ONE SCALLOP ELEMENT AND METHODS OF MANUFACTURE
20220110400 · 2022-04-14 ·

In one aspect, the present disclosure relates to an article at least partially formed by a knitted component. In some embodiments, the article may include an upper for an article of footwear. The knitted component may include a seamless portion extending from a toe area, through a midfoot area, and to a heel area of the upper on at least one of a lateral and a medial side of the upper. A first course may at least partially form the knitted component, and the first course may extend from the heel area to the toe area of the upper. The knitted component may include one or more scallop elements at least partially overlapping.

KNITTED ARTICLE WITH AT LEAST ONE SCALLOP ELEMENT AND METHODS OF MANUFACTURE
20220110400 · 2022-04-14 ·

In one aspect, the present disclosure relates to an article at least partially formed by a knitted component. In some embodiments, the article may include an upper for an article of footwear. The knitted component may include a seamless portion extending from a toe area, through a midfoot area, and to a heel area of the upper on at least one of a lateral and a medial side of the upper. A first course may at least partially form the knitted component, and the first course may extend from the heel area to the toe area of the upper. The knitted component may include one or more scallop elements at least partially overlapping.

Knitted Cushion Regions

An upper may include a knitted component having an interior surface and an exterior surface. The knitted component may include at least one integrally knitted cushion region located on the interior surface in the rearfoot region. The cushion region may include a plurality of tubular rib structures that project away from the second surface of the knitted component, and within the rearfoot region, the plurality of tubular rib structures may extend vertically and parallel to a heel centerline of the upper.

DIRECT BOTTOMED ARTICLE OF FOOTWEAR WITH A FILM MOLD
20220079286 · 2022-03-17 ·

An article of footwear has an upper that is direct attached with the sole in a article of footwear mold. The sole has a film extending up sidewalls of the sole to a film edge that is prior to the sidewall and the upper joining. Method of manufacture of the article of footwear includes steps of positioning a film over a mold cavity and then securing the film to the mold. The film is heated and then drawn into the mold cavity under a vacuum. The film forms a liner of the mold cavity. A foam composition is injected into the lined mold cavity. As the foam composition expands, the foam composition interacts with and mechanically engages with the upper that is poisoned at the mold cavity to allow for the mechanical engagement that results in the direct attach of the sole to the upper.

Method of manufacturing a fully formed upper
11284675 · 2022-03-29 · ·

Described is a method of manufacturing a component for a shoe that includes the steps: forming a sheet of material; heating the sheet of material; stretching the heated sheet of material by moving a last into the sheet of material, wherein the last defines the shape of the component; and applying a pressure lower than ambient pressure between the stretched sheet of material and the last to conform the sheet of material to the last; or applying a pressure higher than ambient pressure over the stretched sheet of material to conform the sheet of material to the last.

Footwear article including circular knit structures
11286591 · 2022-03-29 · ·

An aspect of the disclosure is a footwear article. The footwear article includes a double layer knitted upper having a foot bed, an upper portion continuous with the foot bed, an ankle opening, and an inner void for receiving a foot of a wearer. The double layer knitted upper has an outer knit layer defining an exterior surface of the double layer knitted upper. The double layer knitted upper also has an inner knit layer monolithically knit to the outer knit layer. The inner knit layer has a plurality of inner knit regions that spatially correspond to the plurality of outer knit regions of the outer knit layer. The outer knit layer and the inner knit layer substantially define the foot bed and the upper portion of the double layer knitted upper.

Method of tape embroidery
11286599 · 2022-03-29 · ·

An article comprised of tape segments embroidered in place is disclosed. One embodiment includes tape segments embroidered to a self-supporting embroidered structure. Another embodiment includes tape segments embroidered together to form an embroidered lattice structure. In one embodiment, some of the tape segments may expand when exposed to heat and may be used to form cushioning regions for the article.

Method of tape embroidery
11286599 · 2022-03-29 · ·

An article comprised of tape segments embroidered in place is disclosed. One embodiment includes tape segments embroidered to a self-supporting embroidered structure. Another embodiment includes tape segments embroidered together to form an embroidered lattice structure. In one embodiment, some of the tape segments may expand when exposed to heat and may be used to form cushioning regions for the article.

Braided article and method of making
11284663 · 2022-03-29 · ·

In one embodiment, an article of footwear includes a first braided layer and a second braided layer. The first braided layer passes along an upper surface of a midsole while the second braided layer passes along a lower surface of the midsole. In another embodiment, an article of footwear includes a first braided layer and a second braided layer. The first braided layer passes along an upper surface of a plate while the second braided layer passes along a lower surface of the plate. In another embodiment, an article of footwear includes a unitary braided component that includes a first layer and a second layer.

KNIT SHOES WITH ELASTIC REGION

A shoe may include an upper portion constructed from a continuous textile (e.g., a knit textile) that includes an elastic region and a structural region. The elastic region may be positioned about a perimeter of an opening into a cavity configured to receive a wearer's foot, and the elastic region may be configured to secure the shoe to a wearer's foot. The elastic region may have a first elasticity that is greater than a second elasticity of the structural region. In an unworn configuration, the elastic region may cause a tread surface of a sole of the shoe to have a continuous curvature. In a worn configuration, substantially all of an intermediate section of the tread surface may contact a surface on which the shoe is placed. The elastic region may improve the performance of the shoe, including the comfort and durability.