The present invention relates to heterophasic polypropylene compositions comprising a propylene homo- or copolymer forming a crystalline fraction as a matrix and an amorphous propylene ethylene elastomer as a soluble fraction dispersed in said matrix. The heterophasic polypropylene compositions further comprise an elastomeric ethylene/alpha-olefin random copolymer. The heterophasic polypropylene compositions have a well-balanced relation between stiffness and impact strength, low volatile and semi-volatile emissions and good processability.

The present invention relates to heterophasic polypropylene compositions comprising a propylene homo- or copolymer forming a crystalline fraction as a matrix and an amorphous propylene ethylene elastomer as a soluble fraction dispersed in said matrix. The heterophasic polypropylene compositions further comprise an elastomeric ethylene/alpha-olefin random copolymer. The heterophasic polypropylene compositions have a well-balanced relation between stiffness and impact strength, low volatile and semi-volatile emissions and good processability.

A process to prepare an alpha composition comprising a first ethylene/alpha-olefin/interpolymer fraction and a second ethylene/alpha-olefin/interpolymer fraction; said process comprising polymerizing, in one reactor, a reaction mixture, comprising ethylene and an alpha-olefin, a biphenyl phenol metal complex selected from Structure 1, as described herein, and a biphenyl phenol metal complex selected from Structure 2, as described herein; and alpha compositions prepared therefrom.

A process to prepare an alpha composition comprising a first ethylene/alpha-olefin/interpolymer fraction and a second ethylene/alpha-olefin/interpolymer fraction; said process comprising polymerizing, in one reactor, a reaction mixture, comprising ethylene and an alpha-olefin, a biphenyl phenol metal complex selected from Structure 1, as described herein, and a biphenyl phenol metal complex selected from Structure 2, as described herein; and alpha compositions prepared therefrom.

A metallocene compound having a structure shown by formula (I). A functional group connected to a bridging atom of the metallocene compound is an amine-substituted group and/or a metallocene-substituted group and/or a substituted metallocene group. A metallocene catalyst containing the metallocene compound has high catalytic activity, and can synthesize metallocene polypropylene having high isotacticity.

R.sup.IR.sup.IIZ(Cp.sup.III).sub.n(E).sub.2-nML.sup.IVL.sup.V   (I)

A metallocene compound having a structure shown by formula (I). A functional group connected to a bridging atom of the metallocene compound is an amine-substituted group and/or a metallocene-substituted group and/or a substituted metallocene group. A metallocene catalyst containing the metallocene compound has high catalytic activity, and can synthesize metallocene polypropylene having high isotacticity.

R.sup.IR.sup.IIZ(Cp.sup.III).sub.n(E).sub.2-nML.sup.IVL.sup.V   (I)

Activators may comprise compounds represented by the Formula [Ar(EHR.sup.1R.sup.2)(OR.sup.3)]d+[M.sup.k+Q.sub.n].sup.d, wherein: Ar is an aryl group; E is nitrogen or phosphorous; R.sup.1 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.2 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.3 is a C.sub.10-C.sub.30, optionally substituted, linear alkyl group; M is an element selected from group 13 of the Periodic Table of the Elements; d is 1, 2 or 3; k is 1, 2, or 3; n is 1, 2, 3, 4, 5, or 6; n−k=d; and each Q is independently hydride, bridged or unbridged dialkylamido, halide, alkoxide, aryloxide, hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, or halosubstituted-hydrocarbyl radical. Catalysts systems may comprise these activators and methods of preparing polyolefins may use these catalysts systems.

Activators may comprise compounds represented by the Formula [Ar(EHR.sup.1R.sup.2)(OR.sup.3)]d+[M.sup.k+Q.sub.n].sup.d, wherein: Ar is an aryl group; E is nitrogen or phosphorous; R.sup.1 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.2 is a C.sub.1-C.sub.30, optionally substituted, linear alkyl group; R.sup.3 is a C.sub.10-C.sub.30, optionally substituted, linear alkyl group; M is an element selected from group 13 of the Periodic Table of the Elements; d is 1, 2 or 3; k is 1, 2, or 3; n is 1, 2, 3, 4, 5, or 6; n−k=d; and each Q is independently hydride, bridged or unbridged dialkylamido, halide, alkoxide, aryloxide, hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, or halosubstituted-hydrocarbyl radical. Catalysts systems may comprise these activators and methods of preparing polyolefins may use these catalysts systems.

The present invention relates to an olefin-based polymer, which has (1) a density (d) ranging from 0.850 to 0.865 g/cc, (2) a melt index (MI, 190° C., 2.16 kg load conditions) ranging from 0.1 g/10 min to 3.0 g/10 min, and (3) a soluble fraction (SF) of 10 wt % or more at −20° C. in cross-fractionation chromatography (CFC), in which a weight average molecular weight (Mw) of the soluble fraction is in a range of 50,000 g/mol to 500,000 g/mol. The olefin-based polymer according to the present invention exhibits improved anti-blocking properties as a low-density olefin-based polymer.

The present invention relates to an olefin-based polymer, which has (1) a density (d) ranging from 0.850 to 0.865 g/cc, (2) a melt index (MI, 190° C., 2.16 kg load conditions) ranging from 0.1 g/10 min to 3.0 g/10 min, and (3) a soluble fraction (SF) of 10 wt % or more at −20° C. in cross-fractionation chromatography (CFC), in which a weight average molecular weight (Mw) of the soluble fraction is in a range of 50,000 g/mol to 500,000 g/mol. The olefin-based polymer according to the present invention exhibits improved anti-blocking properties as a low-density olefin-based polymer.