Described herein are a reactive composition, a semi-rigid polyurethane foam obtained therefrom, a filled cavity, and a method of use thereof in automobile parts.

An object is to provide a non-red phosphorus type flame retardant composition for polyurethane foam that does not undergo dripping ignition and readily forms a carbonized layer when the polyurethane foam is burned and a flame-retarded polyurethane foam containing the flame retardant composition for polyurethane foam. As a solution, a flame retardant composition for polyurethane foam having high carbonization properties, the flame retardant composition for polyurethane foam containing a phosphorus compound represented by formula (1), is provided.

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(In formula, M is Mg, Al, Ca, Ti, or Zn, and m is 2, 3, or 4.)

A rigid foam or a composition allowing a rigid foam to be obtained, including a polyester polyol or a polymer including a polyester polyol, the polyester polyol being obtained by a first polycondensation (a) of a C3 to C8 sugar alcohol Z and two identical or different C4 to C36 diacids Y and Y′ and a second polycondensation (b) of the product obtained in (a) with two identical or different C2 to C12 diols X and X′.

The invention provides a process for production of polyurethane systems by reacting at least one polyol component with at least one isocyanate component in the presence of one or more catalysts for the isocyanate-polyol and/or isocyanate-water reactions and/or the trimerization of isocyanate, wherein said reacting is carried out in the presence of carrier material and polyamine P.

Disclosed are high strength polyurethane foam compositions and methods of making them. In one aspect, the inventive polyurethane foams include strength enhancing additives comprising one or more polycarbonate polyols derived from the copolymerization of CO.sub.2 and one or more epoxides. In one aspect, the inventive methods include the step of substituting a portion of the polyether polyol in the B-side of a foam formulation with one or more polycarbonate polyols derived from the copolymerization of CO.sub.2 and one or more epoxides.

This invention relates to a novel polyol composition and a process for preparing these polyol compositions. These novel polyol compositions comprise (a) an in-situ formed polyol blend which comprises (i) one or more polyether monols and (ii) one or more polyether polyols; and (b) a polyether polyol. This invention also relates to a process for preparing an open celled, flexible polyurethane foam in which the isocyanate-reactive component comprises this novel polyol composition, and to a viscoelastic polyurethane foam wherein the isocyanate-reactive comprise the novel polyol composition.

Additives for making polyurethanes are disclosed. The additives are based on combining specific carboxylic acids or carboxylic di-acids together with a gelling catalysts obtained when mixing an isocyanate-reactive tertiary amine catalysts with dimethyl tin di carboxylate salts and/or dimethyltin mercaptide salts.

Disclosed is a composition and process for making a water blown semi-rigid polyurethane foam wherein the polyisocyanate side and the polyol side are combined under ambient temperature conditions. Said foams are particularly suited for sound and vibration management, especially in motor vehicles.

The invention provides a process for production of polyurethane systems by reacting at least one polyol component with at least one isocyanate component in the presence of one or more catalysts for the isocyanate-polyol and/or isocyanate-water reactions and/or the trimerization of isocyanate, wherein said reacting is carried out in the presence of carrier material and polyamine P.

A flame-resistant polyurethane foam material, including a polyurethane prepared by reacting an isocyanate with a polyester polyol, wherein the isocyanate has two or more isocyanate groups, and the polyester polyol has two or more hydroxyl groups and a terephthalic acid structure. The flame-resistant polyurethane foam material may further include a flame retardant which is a phosphate ester with a benzene structure; a foaming agent which is water or pentane; and a catalyst which is a tertiary amine or an organometallic compound. The flame-resistant polyurethane foam material has significantly improved flame resistance due to the polyurethane prepared by using the polyester polyol with a high content of terephthalic acid structure as raw material and due to using the phosphate ester with a benzene structure as a flame retardant.