A thermoplastic bonded preform and method of manufacturing the preform are disclosed. The preform comprises a primary fiber comprising little or no sizing; a mechanical fiber; and a thermoplastic.

The invention relates to a method for synthesizing a polyamide, in which method an aqueous solution is sprayed onto the polyamide before and/or during a solid-state post-condensation process. The aqueous solution comprises at least a first compound, selected from the group comprising phosphoric acid, fully neutralized salts of phosphoric acid, partially neutralized salts of phosphoric acid, and mixtures thereof, and a second compound, selected from the group comprising an acid, an anhydride, a lactone, ammonia, an amine, and mixtures thereof, with the stipulation that the second compound is not phosphoric acid and is not phosphoric acid anhydride. The spraying occurs at a temperature that lies below the boiling point of water. A polyamide that can be produced by means of the method according to the invention can be used in particular to produce films, monofilaments, fibers, threads, or textile sheet materials.

A method may produce a heat-resistant resin composite excellent in heat resistance and bending properties. This heat-resistant resin composite is constituted of a matrix resin and reinforcing fibers dispersed in the matrix resin. The matrix resin is constituted of a heat-resistant thermoplastic polymer having a glass transition temperature of 100° C. or higher, and a polyester-based polymer comprising a terephthalic acid unit (A) and an isophthalic acid unit (B) at a copolymerization proportion (molar ratio) of (A)/(B)=100/0 to 40/60. The proportion of the heat-resistant thermoplastic polymer in the composite is 30 to 80 wt %.

A polymeric compound involves a blend of 50 wt % or greater of a thermoplastic having an average melting point (T.sub.m) of less than 200 ° C. and less than 50 wt % of a butyl rubber ionomer dispersed in a matrix of the thermoplastic, weights based on total weight of the thermoplastic and butyl rubber ionomer. Such blends may exhibit improved physical properties compared to unblended thermoplastic, particularly ultimate elongation and/or damping. The polymeric compounds are useful for forming a variety of articles of manufacture.

Provided are a carbon fiber composite material having high strength and elasticity and containing recycled carbon fibers, and a method for producing same. When a raw material is transported along the outer circumferential surface of a screw main body 37 having a passage 88 therein, the transport of the raw material is restricted by a barrier portion 82 provided on the outer circumferential surface, a shearing force is applied to the raw material by the screw main body 37, and a stretching force is applied to the raw material by passing the raw material from the inlet 91 of the passage 88 provided on the outer circumferential surface to the outlet 92 of the passage 88, thereby obtaining a carbon fiber composite material having good strength and elasticity and containing 50-70 wt % of recycled carbon fibers well dispersed therein.

There is provided a reinforcing carbon fiber bundle of the present invention is a reinforcing carbon fiber bundle with a sizing agent adhered to surfaces of carbon fibers, and characterized in that the sizing agent is constituted by at least two components, a first component does not melt at 150° C., and a second component in flowable at 150° C., and the reinforcing carbon fiber bundle is improved in impregnation property and openability and is excellent in workability and optimum for a composite.

Provided are a carbon fibre thermoplastic resin prepreg which is a carbon fibre prepreg obtained by impregnating a PAN-based carbon fibre in which the average fibre fineness of a single fibre is 1.0 dtex to 2.4 dtex with a thermoplastic resin, wherein the thermoplastic resin satisfies 20<(FM/FS)<40 (where FM: flexural modulus (MPa) of a resin sheet comprising only the thermoplastic resin, and FS: flexural strength (MPa) of the resin sheet), a method for manufacturing the same, and a carbon fibre composite material employing the carbon fibre prepreg.

The invention relates to a process for the production of saturated fiber structures. The process includes (a) introduction of a fiber structure onto a conveyor belt; (b) application of a solution including monomer and optionally including activator, and optionally including catalyst in at least one line to the fiber structure; (c) passage of the fiber structure with the solution through at least one roll pair in which pressure is exerted on the fiber structure; and (d) cooling of the saturated fiber structure, so that the monomer solidifies.

A continuous hydrolyzation apparatus includes: a hydrolysis reaction container including a heating tube provided with a feed portion for a hydrolytic resin composition containing fibers and a feed portion for water; a screw inserted in the heating tube and configured to mix the hydrolytic resin composition with the water and to convey a mixture to a downstream side in the heating tube; and a back-pressure valve provided on a downstream side of the hydrolysis reaction container and configured to move the hydrolytic resin composition and the fibers to the downstream side while setting a pressure in the hydrolysis reaction container to a prescribed pressure to promote a hydrolysis reaction.

The present invention relates to door modules comprising at least one single-layer, continuous fiber-reinforced semifinished fiber matrix product which is obtained by impregnating semifinished fiber products with at least one thermoplastic, and to the use thereof in vehicles or in buildings.