The ovens (F) are arranged side by side in a battery and are each delimited by two sidewalls (10) formed by side bricks (11) and joined by transverse bricks (12, 13). The method comprises: cutting each sidewall (10) to be repaired in accordance with a cutting plane (PC) defining a respective end flat face (14) in the middle portion of the wall (10a) to be maintained and coinciding with the face of a row of transverse bricks (12, 13) facing an adjacent end wall portion (10b) which is being removed; providing in each flat end face (14), a pair of cutouts (15), each having in a basic transverse face, a longitudinal middle channel (15c) in which a tongue (11c) of new bricks from a new end wall portion (10b) is fitted; fitting in each cutout (15) a corresponding portion of a vertical row of side bricks (11a, 11b) for the new end wall portion (10b) until the formation is complete.

A jamb spray mix comprising: 0.1% to 10% phosphate by weight based on total weight of dry ingredients in the mix, 5% to 15% plasticizer by weight based on total weight of dry ingredients in the mix, the balance of dry ingredients including fused silica particles and impurities, and at least 20% water by weight based on total weight of the mix. In certain non-limiting embodiments, a coating of the jamb spray mix is applied to a refractory brick surface region in a coke oven using an air pressurized applicator and associated nozzle.

A jamb spray mix comprising: 0.1% to 10% phosphate by weight based on total weight of dry ingredients in the mix, 5% to 15% plasticizer by weight based on total weight of dry ingredients in the mix, the balance of dry ingredients including fused silica particles and impurities, and at least 20% water by weight based on total weight of the mix. In certain non-limiting embodiments, a coating of the jamb spray mix is applied to a refractory brick surface region in a coke oven using an air pressurized applicator and associated nozzle.

The present technology relates to systems and methods for reducing leaks in a system for coking coal. For example, some embodiments provide systems and method for treating a cracked or leaking surface in a system for coking coal. In particular, the present technology includes systems having one or more substances configured to reduce an airflow through one or more cracks by creating an at least partially impermeable patch. The present technology further includes methods for treating surfaces having one or more cracks to reduce an airflow through the one or more cracks.

The present technology relates to systems and methods for reducing leaks in a system for coking coal. For example, some embodiments provide systems and method for treating a cracked or leaking surface in a system for coking coal. In particular, the present technology includes systems having one or more substances configured to reduce an airflow through one or more cracks by creating an at least partially impermeable patch. The present technology further includes methods for treating surfaces having one or more cracks to reduce an airflow through the one or more cracks.

A system and method for repairing a coke oven having an oven chamber formed from ceramic bricks. A representative system includes a insulated enclosure insertable into the oven chamber and includes removable insulated panels that define an interior area for workers to work in. The insulated enclosure is movable between an expanded configuration and a compact configuration and moving the enclosure to the expanded configuration will decrease the distance between the insulated enclosure and the walls of the oven chamber. Removing the panels exposes the ceramic bricks and allows workers within the interior area to access and the bricks and repair the oven chamber while the oven chamber is still hot. A loading apparatus lifts and inserts the insulated enclosure into the oven chamber. The insulated enclosure can be coupled to additional insulated enclosures to form an elongated interior area.

A system and method for repairing a coke oven having an oven chamber formed from ceramic bricks. A representative system includes a insulated enclosure insertable into the oven chamber and includes removable insulated panels that define an interior area for workers to work in. The insulated enclosure is movable between an expanded configuration and a compact configuration and moving the enclosure to the expanded configuration will decrease the distance between the insulated enclosure and the walls of the oven chamber. Removing the panels exposes the ceramic bricks and allows workers within the interior area to access and the bricks and repair the oven chamber while the oven chamber is still hot. A loading apparatus lifts and inserts the insulated enclosure into the oven chamber. The insulated enclosure can be coupled to additional insulated enclosures to form an elongated interior area.

A coke extrusion force estimation method includes: measuring irregularities on an inner wall surface of a carbonization chamber to acquire an oven wall profile; estimating an outer shape of a coke produced in the carbonization chamber based on the oven wall profile; defining an active state for a side surface position of the coke at which a coke width is smaller than an oven width and defining a passive state for a side surface position of the coke at which a coke width is larger than an oven width based on the oven wall profile and the estimated outer shape; and calculating oven wall friction force for each side surface position of the coke using a previously set apparent Young's modulus of the coke in accordance with definition of the active state or the passive state to estimate the extrusion force based on the oven wall friction force.

A coke extrusion force estimation method includes: measuring irregularities on an inner wall surface of a carbonization chamber to acquire an oven wall profile; estimating an outer shape of a coke produced in the carbonization chamber based on the oven wall profile; defining an active state for a side surface position of the coke at which a coke width is smaller than an oven width and defining a passive state for a side surface position of the coke at which a coke width is larger than an oven width based on the oven wall profile and the estimated outer shape; and calculating oven wall friction force for each side surface position of the coke using a previously set apparent Young's modulus of the coke in accordance with definition of the active state or the passive state to estimate the extrusion force based on the oven wall friction force.

A method of repairing or replacing a roof of a coke oven battery in operation, said coke oven battery including a number of parallel coking chambers separated by heating walls and delimited on top by a ceiling, itself covered by a roof, the roof having for each coking chamber a number of charging holes or gas transfer holes above the coking chamber, a number of inspection holes above the separating heating walls, one or two base rings connected to one or two gas collecting mains and rail sleepers supporting rails for a coke charging car or charging gas transfer car through an ascension pipe. A kit of parts with construction modules and the use of such kit of parts in the repairing or replacing of a roof of a coke oven battery in operation and or with at least one oven empty in hot condition is also related.