Apparatus and method for recycling asphalt millings containing bitumen and stone. A milling tube is provided having an outer tube and an inner tube axially aligned with and substantially contained within the outer tube, the inner tube having a diameter less that a diameter of the outer tube to thus define a mixing space between the inner and outer tubes. At least one of the inner and outer tubes is adapted to rotate relative to the other. An inlet is provided to the mixing space to receive the asphalt millings. A plurality of inner tube projections project radially outward from a surface of the inner tube toward the outer tube, and a plurality of outer tube projections project radially inward from a surface of the outer tube toward the inner tube. The milling tube facilitates the separation of the asphalt millings into bitumen and stone as one of the inner and outer tubes rotates relative to the other. Preferably, at least one of the outer and inner tubes contains an abrasive coating on a surface thereof, the inner tube projections and outer tube projections are comprised of wire rope, and an inlet is provided in the outer tube through which cold air can be applied to the mixing space.

A method for producing an asphalt mix suitable for use as an asphalt pavement is provided. The method may include receiving in a preliminary mixing unit an asphalt shingle material input from a first feed system and a fluid asphalt material input from a second feed system, and heating and melting the asphalt shingle material and the fluid asphalt material in the preliminary mixing unit and then agitating the same to produce a molten asphalt. The method may include receiving in a primary mixing unit recycled asphalt material input from a third feed system and particulate material input from a fourth feed system, and mixing the molten asphalt from the preliminary mixing unit in the primary mixing unit with the same to produce an output of said asphalt mix. The method may include recirculating, in an intermediate tank, the molten asphalt.

A method for converting a fiber reinforced composite material into a softening or recycling agent or product for hard asphalt or bitumen may include contacting a fiber reinforced composite material with a solvent, and converting at least some of the fiber reinforced composite material into a liquid product. The softening step may include, contacting the hard asphalt with the liquid product to produce a softened or rejuvenated asphalt. The fiber reinforced composite material may include a solid organic thermoset material and fibers. The hard asphalt may be obtained by petroleum refining, polymer modification or field aging.

The use of recycled materials can have significant economic value. With the increasing quantity of recycled material used in viscoelastic materials, especially asphalt mixture, understanding how they interact with original materials to produce a mixture that performs successfully, becomes critical. Currently, the technology to determine the effect of additives on the performance of asphalt mixture is lacking. The present invention relates to a new unified methodology for mechanical testing of asphalt mixture and other viscoelastic materials that improves the current practice in speed, convenience, and accuracy. A new improved specimen mounting method on Dynamic Shear Rheometer (DSR), a new recovery method for fine portion of asphalt mixture, and three new tests for the performance of recovered material using DSR is disclosed. The new methods provide performance grading of asphalt mixtures that is new to the industry and provide necessary tools for determining the effect of recycled materials on performance.

A method is disclosed for the retrieval and recovery of organic-based or organic-containing materials, including naturally occurring substances such as crude oil, and other petroleum-based or containing materials, natural gas, and the like, from environments where they are entrained within or otherwise admixed or complexed with other organic or inorganic materials, such as rock, sand, shale and the like. The method comprises: (a) retrieving a quantity of the petroleum-containing mixture, (b) treating the petroleum-containing mixture with a solvent for the petroleum material to separate the petroleum material from the mixture and (c) recovering the petroleum-containing material separated in step (b).
The method also includes the reclamation or recycling of asphalt or asphalt components to produce reusable asphalt or asphalt components featuring (a) providing crushed asphalt or asphalt components, and (b) adding the asphalt or asphalt components to a solvent in which the asphalt binder is soluble. The solvent may be at approximately ambient temperature and may be, for instance, heptane, hexane, naphtha, kerosene, gasoline or a petroleum based solvent or any other suitable solvent in which the asphalt binder is soluble.

The use of recycled materials can have significant economic value. With the increasing quantity of recycled material used in viscoelastic materials, especially asphalt mixture, understanding how they interact with original materials to produce a mixture that performs successfully, becomes critical. Currently, the technology to determine the effect of additives on the performance of asphalt mixture is lacking. The present invention relates to a new unified methodology for mechanical testing of asphalt mixture and other viscoelastic materials that improves the current practice in speed, convenience, and accuracy. A new improved specimen mounting method on Dynamic Shear Rheometer (DSR), a new recovery method for fine portion of asphalt mixture, and three new tests for the performance of recovered material using DSR is disclosed. The new methods provide performance grading of asphalt mixtures that is new to the industry and provide necessary tools for determining the effect of recycled materials on performance.

Apparatus, processes, and systems for removal of solids from a hydrocarbon stream. The present disclosure utilizes a surfactant to reduce interfacial tension between a hydrocarbon phase and a water (or aqueous) phase to promote solids to be pulled by gravity out of the hydrocarbon phase and into the water phase.

A system for producing an asphalt mix output suitable for use as an asphalt pavement is provided. The system may include a preliminary mixing unit configured to mix asphalt shingles with hot fluid asphalt to melt the asphalt shingles. The molten asphalt formed from the asphalt shingles and the hot fluid asphalt may be mixed with aggregate material and/or recycled asphalt material to form an asphalt mix output. An intermediate tank may store the molten asphalt prior to mixing with the aggregate material and/or the recycled asphalt material

A method to reclaim or recycle asphalt or asphalt components to produce reusable asphalt or asphalt components featuring (a) providing crushed asphalt or asphalt components, and (b) adding the asphalt or asphalt components to a solvent in which the asphalt binder is soluble. The solvent may be at approximately ambient temperature and may be, for instance, heptane, hexane, naphta, kerosene, gasoline or a petroleum based solvent or any other suitable solvent in which the asphalt binder is soluble. The solvent may be added in a standard automated parts washer or equivalent equipment to provide exposure to one or more solvents in which the asphalt binder is soluble. The method may further feature c) grinding or breaking the asphalt to be reclaimed or recycled into chunks, millings or particulate prior to step a), d) screening or separating coarse aggregate and fine aggregate asphalt components from the solution of b), d) cleaning or removing asphalt binder and/or the solution from the coarse aggregate and fine aggregate asphalt components screened or separated in step c), and e) cleaning or removing asphalt binder from the solution of b).

The invention relates to a surfactant composition comprising an ionic liquid prepared from an unsubsituted or substituted primary, secondary or tertiary amine, or from an unsubstituted or substituted pyridine, amidine or guanidine with at least one fatty acid and/or resin acid. The invention also relates to a method for treating bitumen froth from a separation process, where bitumen is separated from mineral solids. The method comprises addition of said surfactant composition to the diluent and/or to the froth before phase separation.