The present invention is based on the use of a two-step hydrocracking process comprising a step of hydrogenation placed upstream of the second hydrocracking step, the hydrogenation step treating the unconverted liquid fraction separated in the distillation step in the presence of a specific hydrogenation catalyst. Furthermore, the hydrogenation step and second hydrocracking step are carried out under specific operating conditions and in particular under very specific temperature conditions.

The present invention is based on the use of a two-step hydrocracking process comprising a step of hydrogenation placed upstream of the second hydrocracking step, the hydrogenation step treating the unconverted liquid fraction separated in the distillation step in the presence of a specific hydrogenation catalyst. Furthermore, the hydrogenation step and second hydrocracking step are carried out under specific operating conditions and in particular under very specific temperature conditions.

A method and a system for the real-time optimization of a molecular-level device, and a storage medium are described. The method includes: inputting molecular composition of petroleum processing feedstocks into a pre-trained product prediction model to obtain a predicted molecular composition of corresponding predicted products and a predicted molecular content of each single molecule; determining whether the predicted product meets a preset standard for a target product; if the predicted product does not meet any preset standard for a target product, adjusting an operation parameter in the product prediction model, to re-obtain the predicted molecular composition and the predicted molecular content, until the preset standard is met. By means of the present disclosure, molecular-level integral simulation and real-time optimization of the molecular-level device from the feedstocks to the product processing process are achieved, and the precision and production efficiency are improved.

Assemblies and methods to enhance hydrotreating and fluid catalytic cracking (FCC) processes associated with a refining operation, during the processes, may include supplying a hydrocarbon feedstock to a cat feed hydrotreater (CFH) processing unit to produce CFH unit materials. The assemblies and methods also may include conditioning material samples, and analyzing the samples via one or more spectroscopic analyzers. The assemblies and methods further may include prescriptively controlling, via one or more FCC process controllers, based at least in part on the material properties, a FCC processing assembly, so that the prescriptively controlling results in causing the processes to produce CFH materials, intermediate materials, the unit materials, and/or the downstream materials having properties within selected ranges of target properties, thereby to cause the processes to achieve material outputs that more accurately and responsively converge on one or more of the target properties.

Assemblies and methods to enhance hydrotreating and fluid catalytic cracking (FCC) processes associated with a refining operation, during the processes, may include supplying a hydrocarbon feedstock to a cat feed hydrotreater (CFH) processing unit to produce CFH unit materials. The assemblies and methods also may include conditioning material samples, and analyzing the samples via one or more spectroscopic analyzers. The assemblies and methods further may include prescriptively controlling, via one or more FCC process controllers, based at least in part on the material properties, a FCC processing assembly, so that the prescriptively controlling results in causing the processes to produce CFH materials, intermediate materials, the unit materials, and/or the downstream materials having properties within selected ranges of target properties, thereby to cause the processes to achieve material outputs that more accurately and responsively converge on one or more of the target properties.

An optimization method and system for a whole process of molecular-level oil refinery processing and a storage medium are described. According to an embodiment, for mixed products obtained by prediction from simulation of a molecular-level crude oil processing process, when physical properties of any mixed product do not meet any preset standard, or when a target parameter of the mixed products does not meet a preset condition, the proportion of different fractions entering respective petroleum processing device, an operating parameter in a product prediction model, and a mixing rule for mixing predicted products are adjusted, and the mixed products are re-obtained, until the product properties meet any preset standard and the target parameter meets the preset condition. Final predicted products are predicted by adjusting the proportion of fractions for secondary processing, and the production efficiency is improved by means of the simulation optimization of a production process.

A method for hydrofining of middle distillates of Fischer-Tropsch synthetic full-range distillates, the method including: 1) separating middle distillates of Fischer-Tropsch synthetic full-range distillates to yield light distillates, heavy distillates and intermediate distillates; 2) metering the light distillates, the heavy distillates and the intermediate distillates; providing a hydrogenation reactor filled with a hydrofining catalyst and including a first feed inlet, a second feed inlet and a third feed inlet from the top down; mixing hydrogen and the light distillates, the heavy distillates and the intermediate distillates, respectively, and introducing resulting mixtures to the hydrogenation reactor via the first feed inlet, the second feed inlet and the third feed inlet, respectively; and 3) introducing products from 2) to a gas-liquid separator to yield hydrogen and liquid products, returning the hydrogen to the hydrogenation reactor, and introducing the liquid products to a fractionating column for further separation.

Systems and methods are provided for producing upgraded raffinate and extract products from lubricant boiling range feeds and/or other feeds having a boiling range of 400° F. (204° C.) to 1500° F. (816° C.) or more. The upgraded raffinate and/or extract products can have a reduced or minimized concentration of sulfur, nitrogen, metals, or a combination thereof. The reduced or minimized concentration of sulfur, nitrogen, and/or metals can be achieved by hydrotreating a suitable feed under hydrotreatment conditions corresponding to relatively low levels of feed conversion. Optionally, the feed can also dewaxed, such as by catalytic dewaxing or by solvent dewaxing. Because excessive aromatic saturation is not desired, the pressure for hydrotreatment (and optional dewaxing) can be 500 psig (˜3.4 MPa) to 1200 psig (˜8.2 MPa).

Systems and methods are provided for producing upgraded raffinate and extract products from lubricant boiling range feeds and/or other feeds having a boiling range of 400° F. (204° C.) to 1500° F. (816° C.) or more. The upgraded raffinate and/or extract products can have a reduced or minimized concentration of sulfur, nitrogen, metals, or a combination thereof. The reduced or minimized concentration of sulfur, nitrogen, and/or metals can be achieved by hydrotreating a suitable feed under hydrotreatment conditions corresponding to relatively low levels of feed conversion. Optionally, the feed can also dewaxed, such as by catalytic dewaxing or by solvent dewaxing. Because excessive aromatic saturation is not desired, the pressure for hydrotreatment (and optional dewaxing) can be 500 psig (˜3.4 MPa) to 1200 psig (˜8.2 MPa).

A process for reducing pressure of a vapor stream used for reducing a temperature or pressure in a reactor. A pressure of a vapor stream is reduced with a turbine to provide a lower pressure vapor stream. The vapor stream rotates a turbine wheel within the turbine. The turbine wheel is configured to transmit rotational movement to an electrical generator. Thus, electricity is generated with the turbine. The lower pressure vapor stream is injected into a reactor and reduces a temperature in the reactor or reduces a partial pressure of a hydrocarbon vapor in the reactor.