A process for dechlorination of a hydrocarbon stream and/or a hydrocarbon stream precursor comprising introducing the hydrocarbon stream and/or hydrocarbon stream precursor, a first zeolitic catalyst, and a stripping gas to a devolatilization extruder (DE) to produce an extruder effluent, wherein the hydrocarbon stream and/or hydrocarbon stream precursor comprises one or more chloride compounds in an amount of equal to or greater than about 10 ppm chloride, based on the total weight of the hydrocarbon stream and/or hydrocarbon stream precursor, and wherein the extruder effluent comprises one or more chloride compounds in an amount of less than the chloride amount in the hydrocarbon stream and/or hydrocarbon stream precursor.

Methods of extracting 1-4 cycle heterocyclic compounds and 2-5 cycle polynuclear aromatic hydrocarbons from a hydrocarbon feedstock are described. The methods include providing a hydrocarbon feedstock containing crude oil fractions, and determining an A/R ratio and an asphaltene concentration of the hydrocarbon feedstock. Based upon the A/R ratio and the asphaltene concentration, the treatable hydrocarbon feedstock undergoes one or more of cracking and fractionating. Subsequently, at least one targeted portion of the heterocyclic compounds is extracted from the fractionated stream with an aqueous solvent. A stream containing the 2-5 cycle polynuclear aromatic hydrocarbons is transferred to an extractor and the 2-5 cycle polynuclear aromatic hydrocarbons are extracted with a solvent system comprising an aprotic solvent.

Methods of extracting 1-4 cycle heterocyclic compounds and 2-5 cycle polynuclear aromatic hydrocarbons from a hydrocarbon feedstock are described. The methods include providing a hydrocarbon feedstock containing crude oil fractions, and determining an A/R ratio and an asphaltene concentration of the hydrocarbon feedstock. Based upon the A/R ratio and the asphaltene concentration, the treatable hydrocarbon feedstock undergoes one or more of cracking and fractionating. Subsequently, at least one targeted portion of the heterocyclic compounds is extracted from the fractionated stream with an aqueous solvent. A stream containing the 2-5 cycle polynuclear aromatic hydrocarbons is transferred to an extractor and the 2-5 cycle polynuclear aromatic hydrocarbons are extracted with a solvent system comprising an aprotic solvent.

The present invention relates to an integrated process to convert crude oil into petrochemical products comprising crude oil distillation, aromatic ring opening, and olefins synthesis, which process comprises subjecting a hydrocarbon feed to aromatic ring opening to produce LPG and subjecting the LPG produced in the integrated process to olefins synthesis. Furthermore, the present invention relates to a process installation to convert crude oil into petrochemical products comprising a crude distillation unit comprising an inlet for crude oil and at least one outlet for kerosene and/or gasoil; an aromatic ring opening unit comprising an inlet for a hydrocarbon feed to aromatic ring opening and an outlet for LPG; and a unit for the olefins synthesis comprising an inlet for LPG produced by the integrated petrochemical process installation and an outlet for olefins. The hydrocarbon feed subjected to aromatic ring opening comprises kerosene and/or gasoil produced by crude oil distillation in the process; and refinery unit-derived middle-distillate produced in the process. The process and the process installation of the present invention have an increased production of petrochemicals at the expense of the production of fuels and an improved propylene yield.

The present invention relates to an integrated process to convert crude oil into petrochemical products comprising crude oil distillation, aromatic ring opening, and olefins synthesis, which process comprises subjecting a hydrocarbon feed to aromatic ring opening to produce LPG and subjecting the LPG produced in the integrated process to olefins synthesis. Furthermore, the present invention relates to a process installation to convert crude oil into petrochemical products comprising a crude distillation unit comprising an inlet for crude oil and at least one outlet for kerosene and/or gasoil; an aromatic ring opening unit comprising an inlet for a hydrocarbon feed to aromatic ring opening and an outlet for LPG; and a unit for the olefins synthesis comprising an inlet for LPG produced by the integrated petrochemical process installation and an outlet for olefins. The hydrocarbon feed subjected to aromatic ring opening comprises kerosene and/or gasoil produced by crude oil distillation in the process; and refinery unit-derived middle-distillate produced in the process. The process and the process installation of the present invention have an increased production of petrochemicals at the expense of the production of fuels and an improved propylene yield.

Methods and systems for producing olefins and aromatics are provided. Methods can include removing silica from the coker naphtha feedstock to produce a first effluent, hydrogenating the first effluent to produce a second effluent, reacting the second effluent to produce a third effluent comprising aromatics, a fourth effluent comprising olefins, and a fifth effluent, separating the fourth effluent to produce a propylene product stream, an ethylene product stream, and a sixth effluent, recycling the sixth effluent by combining it with the second effluent.

Methods and systems for producing olefins and aromatics are provided. Methods can include removing silica from the coker naphtha feedstock to produce a first effluent, hydrogenating the first effluent to produce a second effluent, reacting the second effluent to produce a third effluent comprising aromatics, a fourth effluent comprising olefins, and a fifth effluent, separating the fourth effluent to produce a propylene product stream, an ethylene product stream, and a sixth effluent, recycling the sixth effluent by combining it with the second effluent.

A distillation device including: a first distillation column having first top, bottom and upper outlets and first upper and lower inlets; a second distillation column equipped with a top condenser and a bottom reboiler, and having second top, bottom and upper outlets and second upper and lower inlets; a vapor recompressor; a heat exchanger; a first supply line supplying a feedstock to the first lower inlet; a first connection line transferring a first bottom flow to the second lower inlet via the heat exchanger; and a second connection line transferring a second top flow to the top condenser via the heat exchanger after passing through the vapor recompressor. The first bottom flow flowing through the first connection line and the second top flow flowing through the second connection line are heat-exchanged in the heat exchanger. A distillation method of a feedstock using the distillation device.

A fuel refinery system comprising a particulate filter adapted to remove particulates from fuel flowing through the fuel conduction system, a water filter adapted to remove water from fuel flowing through the fuel conduction system following its passage through the particulate filter, a magnetic field of sufficient strength to further refine the fuel flowing through the fuel conduction system following its passage through the water filter, a catalyst injector configured to inject the catalyst from a catalyst tank into the fuel flowing through the fuel conduction system following its passage through the magnetic field, a dispensing conduit configured to conduct the fuel from the fuel refinement apparatus following injection of the catalyst.

A fuel refinery system comprising a particulate filter adapted to remove particulates from fuel flowing through the fuel conduction system, a water filter adapted to remove water from fuel flowing through the fuel conduction system following its passage through the particulate filter, a magnetic field of sufficient strength to further refine the fuel flowing through the fuel conduction system following its passage through the water filter, a catalyst injector configured to inject the catalyst from a catalyst tank into the fuel flowing through the fuel conduction system following its passage through the magnetic field, a dispensing conduit configured to conduct the fuel from the fuel refinement apparatus following injection of the catalyst.